Miller Electric TM-353E manual HD1

Page 25

 

26

28

 

 

 

 

 

 

 

30

25

 

 

 

 

Hall Device

 

 

 

Work Weld

 

 

 

 

Stabilizer

HD1

 

 

 

Output

 

 

11

 

Terminal

Z1

 

 

 

 

 

 

 

 

 

Output

Voltmeter

 

 

 

 

V1

 

 

 

 

Selector

 

 

 

 

 

 

 

 

 

Switch

 

 

30

 

 

S4

21

 

Electrode

 

 

 

 

 

 

 

 

 

 

Weld Output

 

 

 

 

High

Terminal

 

 

 

 

Frequency

 

 

 

 

 

Coupling

 

 

 

 

 

Coil T3

 

 

27

29

22

 

 

 

Line

 

 

Integrated

High

 

 

 

 

Frequency

 

 

Filter

 

 

Rectifier

 

 

 

 

Intensity

 

 

FL1

 

 

SR2

 

 

 

 

Control R13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current Feedback

 

 

 

 

 

 

 

21

 

 

 

 

 

Voltage Feedback

 

 

 

 

Spark Gaps G

 

 

 

 

 

 

 

 

Capacitor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Feedback

 

 

 

 

C4

 

 

 

 

 

 

 

 

 

 

 

20

High

Frequency

Transformer

T2

115 VAC

18

 

19

Preflow

 

Spot

Timer

 

Timer

 

TD3

 

TD2

 

 

 

 

 

18

 

19

 

Preflow Time

 

Spot Time

Control

 

Control

R12

 

R10

 

 

 

 

 

Switch

 

 

 

S9

19

 

 

 

 

Spot Time

 

 

 

Switch

 

 

 

S8

 

 

 

 

 

AC Or DC Control

1φ Power

Weld Current Circuit

External Circuits

Optional

15115 Volts AC Duplex Recep- tacle RC2

Provides connection point for auxil- iary equipment.

16 Postflow Timer TD1

Controls shielding gas and coolant postflow time.

17 Gas Valve GS1

Provides shielding gas during the weld cycle.

18Preflow Timer TD3, Control R12, And Switch S9

R12 selects time shielding gas flows before arc starts. S9 is an in- tegral part of R12 so that when R12 is turned past zero (0), TD3 is off.

19Spot Timer TD2, Switch S8, And Control R10

R10 selects time output is available when spot welding. S8 selects Off or spot welding with remote contac- tor control.

20High Frequency Transformer T2

Steps up input voltage and charges capacitor C4.

21Spark Gaps G And High Fre- quency Coupling Coil T3

G provides path for C4 to discharge into T3. T3 supplies high-frequency to welding circuit.

22High Frequency Intensity Control R13

Changes amount of HF energy used to start and maintain the arc.

23 Main Rectifier SR1

Changes the ac output from T1 to full-wave rectified dc.

24 Background Power Source

Provides reduced weld output rip- ple at low weld output levels.

25 Stabilizer Z1

Smooths dc welding current.

26 Hall Device HD1

Provides current feedback signal to PC1 through line filter FL1.

27 Line Filter FL1

Filters current feedback signal.

28 Output Selector Switch S4

Provides either AC or DC and out- put polarity.

29 Integrated Rectifier SR2

Provides dc voltage feedback to PC1.

30Electrode And Work Weld Output Terminals

Provide weld output.

Syncrowave 250

TM-353 Page 21

Image 25
Contents SyncrowaveR Table of Contents Declaration of Conformity For European Community CE Products Page Symbol Usage Safety Precautions for ServicingMarks a special safety message Servicing HazardsAbout Pacemakers EMF InformationDefinitions + + +Rating Label For CE Products ISO/IECSome symbols are found only on CE products Symbols And DefinitionsSpecifications InstallationVolt-Ampere Curves 220 230 260 380 415 46060% Duty Cycle At 200 Amperes Duty Cycle And OverheatingOverheating Selecting a Location Dimensions And WeightsMovement Location And Airflow Tipping Be careful when placing or moving unit over uneven surfacesWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic InterferenceRemote 14 Receptacle Turn Off power before connecting to receptacleVolts AC Duplex Receptacle And Shielding Gas Connections SocketAll values calculated at 60% duty cycle Electrical Service GuideCheck label inside your unit- only one label is on unit Placing Jumper Links And Connecting Input PowerControls OperationMeters Output Selector SwitchSpot Time Controls Crater Time ControlsApplication AC Balance Control Setting Output WaveformsBalance Control AC Gtaw Output Contactor Control Switch Amperage Adjustment ControlsPostflow Time Control Arc ControlsFor AC And DC Smaw Welding Preflow Time Control Optional High Frequency ControlsSCR Theory of OperationHD1 Troubleshooting Table TroubleshootingNecessary parts Dition of contacts. Replace CR5 if necessary Contacts. Replace CR2 if necessary Troubleshooting Circuit Diagram For Welding Power Source HD1 location See -1 forV24 D, EGnd Waveforms For SectionAC Output, 100 Amperes, 24 Volts AC Re- sistive Load Control Board PC1 Testing Information Use With Section Reference for gate pulse to SCR4 RC54 Not used Control Board PC1 Test Point ValuesReceptacle Pin Value Remote Board PC2 Testing Information Use With Section RC3 Meter Calibration Input Voltage Labels And Connections Routine Maintenance MaintenanceMonths Circuit Breaker CB1Turn Off power before adjusting spark gaps Adjusting Spark GapsFuses F1 And F2 Sources Of HF Radiation From Incorrect Installation Welding Processes Using HFHigh Frequency HF Correct Installation Model Serial Or Style Number Circuit Diagram Wiring Diagram Electrical DiagramsSC-114 SC-120 SC-121 SC-124 SC-124 785-B SC-132 697-A SC-137 SC-135 SC-142 SC-148 SC-154 649-C SC-178 SC-179 303-A SC-181 109-E SC-188 161-A Syncrowave TM-353 TM-353 SD-188 162-A TM-353 SD-187 644 1 TM-353 SD-187 644 2 SA-121 SA-044 725-C TM-353 Description Main Assembly Parts ListPLG51 114 BASE, Prior to KE727074 170 Panel, Front w/Components Panel, Front w/ Components Rectifier, Si Diode -1 Item Panel, Mtg Components -1 Item Control Panel, Lower Front 126 Capacitor ASSEMBLY, Eff w/JK537589 thru JK690986 C14 124 COIL, HF coupling Eff w/JK572898 thru KF959378 174 Optional Equipment Page Miller