Miller Electric TM-353E manual Tipping, Weld Output Terminals And Selecting Cable Sizes

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TM-353 Page 9
S-0007-E

3-6. Tipping

Y Be careful when placing or moving unit over uneven surfaces.

3-7. Weld Output Terminals And Selecting Cable Sizes

Y ARC WELDING can cause Electromagnetic Interference.

To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and grounded according to this manual. If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

 

 

 

Total Cable (Copper) Length In Weld Circuit Not Exceeding

 

 

 

100 ft (30 m) Or Less

150 ft

200 ft

250 ft

300 ft

350 ft

400 ft

 

 

(45 m)

(60 m)

(70 m)

(90 m)

(105 m)

(120 m)

 

 

 

 

Weld Output

Welding

10 – 60%

60 – 100%

 

 

 

 

 

 

Duty

Duty

 

 

10 – 100% Duty Cycle

 

Terminals

Amperes

 

 

 

Cycle

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

4

4

4

3

2

1

1/0

1/0

 

150

3

3

2

1

1/0

2/0

3/0

3/0

 

200

3

2

1

1/0

2/0

3/0

4/0

4/0

 

250

2

1

1/0

2/0

3/0

4/0

2-2/0

2-2/0

 

300

1

1/0

2/0

3/0

4/0

2-2/0

2-3/0

2-3/0

 

350

1/0

2/0

3/0

4/0

2-2/0

2-3/0

2-3/0

2-4/0

Work Electrode

400

1/0

2/0

3/0

4/0

2-2/0

2-3/0

2-4/0

2-4/0

 

 

 

 

 

 

 

 

 

ST-154 795-C

500

2/0

3/0

4/0

2-2/0

2-3/0

2-4/0

3-3/0

3-3/0

Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Contact your dis- tributor for the mm2 equivalent weld cable sizes.

Syncrowave 250

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Contents SyncrowaveR Table of Contents Declaration of Conformity For European Community CE Products Page Symbol Usage Safety Precautions for ServicingMarks a special safety message Servicing HazardsAbout Pacemakers EMF InformationDefinitions + + +Rating Label For CE Products ISO/IECSome symbols are found only on CE products Symbols And DefinitionsSpecifications InstallationVolt-Ampere Curves 220 230 260 380 415 46060% Duty Cycle At 200 Amperes Duty Cycle And OverheatingOverheating Selecting a Location Dimensions And WeightsMovement Location And Airflow Tipping Be careful when placing or moving unit over uneven surfacesWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic InterferenceRemote 14 Receptacle Turn Off power before connecting to receptacleVolts AC Duplex Receptacle And Shielding Gas Connections SocketAll values calculated at 60% duty cycle Electrical Service GuideCheck label inside your unit- only one label is on unit Placing Jumper Links And Connecting Input PowerControls OperationMeters Output Selector SwitchSpot Time Controls Crater Time ControlsApplication AC Balance Control Setting Output WaveformsBalance Control AC Gtaw Output Contactor Control Switch Amperage Adjustment ControlsPostflow Time Control Arc ControlsFor AC And DC Smaw Welding Preflow Time Control Optional High Frequency ControlsSCR Theory of OperationHD1 Troubleshooting Table TroubleshootingNecessary parts Dition of contacts. Replace CR5 if necessary Contacts. Replace CR2 if necessary Troubleshooting Circuit Diagram For Welding Power Source HD1 location See -1 forV24 D, EGnd Waveforms For SectionAC Output, 100 Amperes, 24 Volts AC Re- sistive Load Control Board PC1 Testing Information Use With Section Reference for gate pulse to SCR4 RC54 Not used Control Board PC1 Test Point ValuesReceptacle Pin Value Remote Board PC2 Testing Information Use With Section RC3 Meter Calibration Input Voltage Labels And Connections Routine Maintenance MaintenanceMonths Circuit Breaker CB1Turn Off power before adjusting spark gaps Adjusting Spark GapsFuses F1 And F2 Sources Of HF Radiation From Incorrect Installation Welding Processes Using HFHigh Frequency HF Correct Installation Model Serial Or Style Number Circuit Diagram Wiring Diagram Electrical DiagramsSC-114 SC-120 SC-121 SC-124 SC-124 785-B SC-132 697-A SC-137 SC-135 SC-142 SC-148 SC-154 649-C SC-178 SC-179 303-A SC-181 109-E SC-188 161-A Syncrowave TM-353 TM-353 SD-188 162-A TM-353 SD-187 644 1 TM-353 SD-187 644 2 SA-121 SA-044 725-C TM-353 Description Main Assembly Parts ListPLG51 114 BASE, Prior to KE727074 170 Panel, Front w/Components Panel, Front w/ Components Rectifier, Si Diode -1 Item Panel, Mtg Components -1 Item Control Panel, Lower Front 126 Capacitor ASSEMBLY, Eff w/JK537589 thru JK690986 C14 124 COIL, HF coupling Eff w/JK572898 thru KF959378 174 Optional Equipment Page Miller