Miller Electric TM-353E See -1 for, HD1 location, V24, D, E, V22, V21, V20 See Section See also

Page 31

Test Equipment Needed:

 

 

 

 

Voltage Readings

 

 

 

a)

Tolerance

± 10%

unless

 

 

 

 

specified

 

 

 

 

 

b) Reference – to circuit

 

 

 

 

common

(lead 42)

unless

See Figure 10-1 for

No calibration available

 

 

noted

 

 

 

 

 

 

 

HD1 location

for voltmeter V1

 

c)

Wiring Diagram

– see

 

 

 

 

Section 10

 

 

 

 

V1

 

230 volts ac

 

 

 

V2

 

77 volts ac

 

 

 

 

V3

 

82.5 volts ac

 

 

R1

V4

 

57 volts ac

 

 

 

 

V5, V6

115 volts ac

V24

 

 

V7

 

24 volts ac

 

 

 

V8, V9

18 volts ac

 

 

 

 

 

 

 

 

V10

 

10 volts ac

 

 

 

 

V11

 

80 volts dc

 

 

R1

V23, B,

V12. V13, V14

115 volts ac

 

 

 

 

 

 

 

C, D, E

V15, V16, V17

24 volts ac

 

 

 

See Section 6-3

V18

 

115 volts ac with S2

 

 

for waveforms

 

 

 

 

 

in Start or Con-

V25

 

B, C, D, E

 

 

R3

 

 

tinuous

 

V22

 

V19

 

0 to +10 volts dc

 

 

 

V21

 

 

 

 

with contactor on

 

R2

 

V20, V21

24 volts dc

 

 

 

 

V22

 

0-80 volts dc (rec-

 

 

 

 

 

tified arc voltage)

 

 

 

V23

 

maximum 80 volts

 

 

 

 

 

ac/dc

 

 

 

 

V24

 

24 volts dc

 

A A

 

 

V25

 

16.5 millivolts dc

 

 

 

 

 

per 1 ampere of

A

 

 

 

 

weld output

 

 

 

 

 

 

A

 

CR1 energizes

 

 

 

 

when open-circuit voltage

 

 

 

 

 

 

 

 

is present; denergizes

 

 

 

 

when an

 

 

 

 

 

 

arc is struck

 

 

 

V20

 

 

 

 

 

 

 

 

See Section 6-3

See also

 

 

Resistance Values

 

 

 

Sections 6-4 and 6-5

 

 

 

 

 

for waveform A

 

 

 

 

 

 

 

Tolerance – ± 10% unless specified

 

 

 

 

for PC1 data

a)

 

V18

V19

CR5 energizes when

b)

Turn Off unit and disconnect input

 

 

 

 

contactor is on

 

power before checking resistance

 

See Section 6-8

 

 

 

 

 

 

 

 

 

 

R1

 

All values for T1, Z1, and T3 are less

 

for ammeter A1

 

 

 

 

 

 

 

 

 

 

than 1 ohm

 

calibration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R2

 

5.3 ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R3

 

6.1 K ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SC-188 161

 

 

 

 

 

 

 

 

Syncrowave 250

 

 

 

 

 

TM-353 Page 27

Image 31
Contents SyncrowaveR Table of Contents Declaration of Conformity For European Community CE Products Page Servicing Hazards Safety Precautions for ServicingSymbol Usage Marks a special safety messageAbout Pacemakers EMF InformationDefinitions + + +Rating Label For CE Products ISO/IECSome symbols are found only on CE products Symbols And Definitions220 230 260 380 415 460 InstallationSpecifications Volt-Ampere Curves60% Duty Cycle At 200 Amperes Duty Cycle And OverheatingOverheating Selecting a Location Dimensions And WeightsMovement Location And Airflow ARC Welding can cause Electromagnetic Interference Be careful when placing or moving unit over uneven surfacesTipping Weld Output Terminals And Selecting Cable SizesSocket Turn Off power before connecting to receptacleRemote 14 Receptacle Volts AC Duplex Receptacle And Shielding Gas ConnectionsAll values calculated at 60% duty cycle Electrical Service GuideCheck label inside your unit- only one label is on unit Placing Jumper Links And Connecting Input PowerControls OperationMeters Output Selector SwitchSpot Time Controls Crater Time ControlsApplication AC Balance Control Setting Output WaveformsBalance Control AC Gtaw Output Contactor Control Switch Amperage Adjustment ControlsPostflow Time Control Arc ControlsFor AC And DC Smaw Welding Preflow Time Control Optional High Frequency ControlsSCR Theory of OperationHD1 Troubleshooting Table TroubleshootingNecessary parts Dition of contacts. Replace CR5 if necessary Contacts. Replace CR2 if necessary Troubleshooting Circuit Diagram For Welding Power Source D, E See -1 forHD1 location V24Gnd Waveforms For SectionAC Output, 100 Amperes, 24 Volts AC Re- sistive Load Control Board PC1 Testing Information Use With Section Reference for gate pulse to SCR4 RC54 Not used Control Board PC1 Test Point ValuesReceptacle Pin Value Remote Board PC2 Testing Information Use With Section RC3 Meter Calibration Input Voltage Labels And Connections Circuit Breaker CB1 MaintenanceRoutine Maintenance MonthsTurn Off power before adjusting spark gaps Adjusting Spark GapsFuses F1 And F2 Sources Of HF Radiation From Incorrect Installation Welding Processes Using HFHigh Frequency HF Correct Installation Model Serial Or Style Number Circuit Diagram Wiring Diagram Electrical DiagramsSC-114 SC-120 SC-121 SC-124 SC-124 785-B SC-132 697-A SC-137 SC-135 SC-142 SC-148 SC-154 649-C SC-178 SC-179 303-A SC-181 109-E SC-188 161-A Syncrowave TM-353 TM-353 SD-188 162-A TM-353 SD-187 644 1 TM-353 SD-187 644 2 SA-121 SA-044 725-C TM-353 Description Main Assembly Parts ListPLG51 114 BASE, Prior to KE727074 170 Panel, Front w/Components Panel, Front w/ Components Rectifier, Si Diode -1 Item Panel, Mtg Components -1 Item Control Panel, Lower Front 126 Capacitor ASSEMBLY, Eff w/JK537589 thru JK690986 C14 124 COIL, HF coupling Eff w/JK572898 thru KF959378 174 Optional Equipment Page Miller