Miller Electric TM-353E manual PLG51

Page 73

Item

Dia.

 

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

 

 

 

Figure 10-1. Main Assembly

 

 

 

 

 

 

 

 

 

 

 

. 1 .

. .

. . . . . .

. .

. .

114 741

. . COVER, top (Prior to KG170301)

. . .

. 1

. 1 .

. .

. . . . . .

. .

. .

182 605

. . COVER, top (Eff w/KG170301)

. . .

. 1

. 2 .

. .

. SR1

. .

. .

181 106

. . RECTIFIER, si diode (Fig 10-3)

. . .

. 1

. 3 .

. .

. . S4

. . . . 112 630

. . SWITCH, plrty/changeover (Prior to KA759476)

. . .

. 1

. 3 .

. .

. . S4

. . . . 133 061

. . SWITCH, plrty/changeover (Eff w/KA759476)

. . .

. 1

. . . .

. .

PLG10

. . 164 899

. . CONNECTOR & SOCKETS

. . .

. 1

. . . .

. .

PLG11 .

. .

168 809

. . CONNECTOR & SOCKETS

. . .

. 1

. . . .

. .

. C13

. .

. .

155 082

. . CAPACITOR, cer disc. .

003 200VAC (Prior to JK690987)

. . .

. 1

. . . .

. .

. C13

. .

. .

132 433

. . CAPACITOR, cer disc. .

05uf 500VDC (Eff w/JK690987)

. . .

. 1

. 4 .

. .

. . . . . .

. .

. .

057 357

. . BUSHING, snap-in nyl .937 ID x 1.125mtg hole

. . .

. 1

. 5 .

. .

. . . . . .

. .

. .

010 494

. . BUSHING, snap-in nyl 1.375 ID x1.750mtg hole

. . .

. 2

. 6 .

. .

. . . . . .

. .

. .

110 375

. . STAND-OFF SUPPORT, PC card No. 6 screw (Prior to KG170301) . . . .

. . .

. 3

. 6 .

. .

. . . . . .

. .

. .

134 201

. . STAND-OFF SUPPORT, PC card No. 6 screw (Eff w/KG170301)

. . .

. 3

. 7 .

. .

. . . . . .

. .

. .

Fig 10-4

. . PANEL, mtg components

. . .

. 1

. 8 .

. .

. . . . . .

. .

. .

083 147

. . GROMMET, screw No. 8/10 panel hole .312sq .500 high

. . .

. 4

. 9 .

. .

. . . . . .

. .

. .

114 754

. . FRAME, lifting (Prior to KG170301)

. . .

. 1

. 9 .

. .

. . . . . .

. .

. .

181 101

. . FRAME, lifting (Eff w/KG170301)

. . .

. 1

10

. .

. . . . . .

. .

. .

026 627

. . GASKET, lift eye

. . .

. 1

11

. .

. . . . . .

. .

. .

070 026

. . STAND-OFF, 6-32 x .437 lg

. . .

. 1

12

. . . PC1

. .

. .

117 981

. . CIRCUIT CARD, control (Prior to JJ389988) (Fig 10-5)

. . .

. 1

12

. . . PC1

. .

. .

138 058

. . CIRCUIT CARD, control (Eff w/JJ389988 thru KB110694) (Fig 10-5) . . . .

. . .

. 1

12

. . . PC1

. .

. .

180 014

. . CIRCUIT CARD, control (Eff w/ KB110695 thru KG060803)

. . .

. 1

12

. . . PC1

. .

. .

187 642

. . CIRCUIT CARD, control (Eff w/KG060804)

. . .

. 1

. . . .

. .

PLG51

. . 115 093

. . CONNECTOR PLUG & SOCKETS

. . .

. 1

. . . .

. .

PLG54

. . 130 203

. . CONNECTOR PLUG & SOCKETS

. . .

. 1

. . . .

. .

PLG55

. . 115 091

. . CONNECTOR PLUG & SOCKETS

. . .

. 1

13

. . . R14

. .

. .

138 105

. . RESISTOR, (Eff w/KB110695 thru KG062110)

. . .

. 1

13

. . . FL1

. .

. .

084 171

. . FILTER, line power 115/250V

. . .

. 1

14

. . . HD1

. .

. .

156 313

. . TRANSDUCER, current 300A (Eff w/KB110695)

. . .

. 1

. . . .

. .

PLG3 . . . 130 204

. . CONNECTOR & SOCKETS, (Eff w/KB110695)

. . .

. 1

15

. .

. . . . . .

. .

. .

073 756

. . STAND-OFF, 6-32 x .625 lg (Eff w/KB110695)

. . .

. 2

16

. . . . Z1

. . . . 114 826

. . REACTOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. 1

17

. .

. . . . . .

. .

. .

Fig 10-4

. . PANEL, rear w/components

. . .

. 1

. . . .

. .

. . . . . .

. .

. .

109 035

. . LABEL, warning electric shock can kill etc

. . .

. 1

18

. . C11,12

. .

111 634

. . CAPACITOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. 1

. . . .

. .

. . . . . .

. .

. .

172 078

. . BRACKET, mtg primary board (Eff w/KE727074)

. . .

. 1

19

. . . TE1

. .

. .

034 587

. . TERMINAL ASSEMBLY, pri (consisting of)

. . .

. 1

. . . .

. .

. . . . . .

. .

. .

601 835

. . . . NUT, brs hex 10-32

. . .

12

. . . .

. .

. . . . . .

. .

. .

601 836

. . . . NUT, brs hex .250-20 jam hvy

. . .

. 4

. . . .

. .

. . . . . .

. .

. .

010 915

. . . . WASHER, flat brs .250 ID x .625 OD x .031thk

. . .

. 4

. . . .

. .

. . . . . .

. .

. .

083 426

. . . . TERMINAL BOARD, primary

. . .

. 1

. . . .

. .

. . . . . .

. .

. .

038 888

. . . . STUD, primary board brs .250-20 x 1.500

. . .

. 2

. . . .

. .

. . . . . .

. .

. .

010 913

. . . . WASHER, flat brs .218 ID x 460 OD x .031thk

. . .

. 6

. . . .

. .

. . . . . .

. .

. .

038 887

. . . . STUD, primary board brs 10-32 x 1.375

. . .

. 6

. . . .

. .

. . . . . .

. .

. .

038 618

. . . . LINK, jumper term bd pri

. . .

. 2

20

. .

. . . . . .

. .

. +114 751

. . PANEL, side (Prior to KG170301)

. . .

. 2

20

. .

. . . . . .

. .

. +181 097

. . PANEL, side (Eff w/KG170301 thru KG181270)

. . .

. 2

20

. .

. . . . . .

. .

. +182 606

. . PANEL, side (Eff w/KG181271 and on)

. . .

. 2

21

. . . . T1

. . . . 115 097

. . TRANSFORMER, pwr main 200/230/460 (Prior to KA877025)

. . .

. 1

21

. . . . T1

. . . . 138 171

. . TRANSFORMER, pwr main 200/230/460 (Eff w/KA877025 thru KG082621)

. 1

21

. . . . T1

. . . . 180 674

. . TRANSFORMER, pwr main 200/230/460 (Eff w/KG082622)

. . .

. 1

21

. . . . T1

. . . . 138 175

. . TRANSFORMER, pwr main (220/380/415 (Prior to KG082622)

. . .

. 1

21

. . . . T1

. . . . 180 673

. . TRANSFORMER, pwr main 220/380/415 (Eff w/KG082622)

. . .

. 1

21

. . . . T1

. . . . 121 161

. . TRANSFORMER, pwr main 230/460/575 (Prior to KA877025)

. . .

. 1

21

. . . . T1

. . . . 138 172

. . TRANSFORMER, pwr main 230/460/575 (Eff w/KA877025 thru KG082621)

. 1

21

. . . . T1

. . . . 180 672

. . TRANSFORMER, pwr main 230/460/575 (Eff w/KG082622)

. . .

. 1

21

. . . . T1

. . . . 191 887

. . TRANSFORMER, pwr main 260/380/520

. . .

. 1

. . . .

. .

. TP1

. .

. .

020 520

. . THERMOSTAT, NC (included w/transformer)

. . .

. 1

. . . .

. .

. TP2

. .

. .

168 891

. . THERMOSTAT, NC (Eff w/KG170301)

. . .

. 1

Syncrowave 250

TM-353 Page 69

Page 72 Page 74
Image 73
Page 72 Page 74
Contents SyncrowaveR Table of Contents Declaration of Conformity For European Community CE Products Page Symbol Usage Safety Precautions for ServicingMarks a special safety message Servicing HazardsAbout Pacemakers EMF InformationDefinitions + + +Rating Label For CE Products ISO/IECSome symbols are found only on CE products Symbols And DefinitionsSpecifications InstallationVolt-Ampere Curves 220 230 260 380 415 46060% Duty Cycle At 200 Amperes Duty Cycle And OverheatingOverheating Selecting a Location Dimensions And WeightsMovement Location And Airflow Tipping Be careful when placing or moving unit over uneven surfacesWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic InterferenceRemote 14 Receptacle Turn Off power before connecting to receptacleVolts AC Duplex Receptacle And Shielding Gas Connections SocketAll values calculated at 60% duty cycle Electrical Service GuideCheck label inside your unit- only one label is on unit Placing Jumper Links And Connecting Input PowerControls OperationMeters Output Selector SwitchSpot Time Controls Crater Time ControlsApplication AC Balance Control Setting Output WaveformsBalance Control AC Gtaw Output Contactor Control Switch Amperage Adjustment ControlsPostflow Time Control Arc ControlsFor AC And DC Smaw Welding Preflow Time Control Optional High Frequency ControlsSCR Theory of OperationHD1 Troubleshooting Table TroubleshootingNecessary parts Dition of contacts. Replace CR5 if necessary Contacts. Replace CR2 if necessary Troubleshooting Circuit Diagram For Welding Power Source HD1 location See -1 forV24 D, EGnd Waveforms For SectionAC Output, 100 Amperes, 24 Volts AC Re- sistive Load Control Board PC1 Testing Information Use With Section Reference for gate pulse to SCR4 RC54 Not used Control Board PC1 Test Point ValuesReceptacle Pin Value Remote Board PC2 Testing Information Use With Section RC3 Meter Calibration Input Voltage Labels And Connections Routine Maintenance MaintenanceMonths Circuit Breaker CB1Turn Off power before adjusting spark gaps Adjusting Spark GapsFuses F1 And F2 Sources Of HF Radiation From Incorrect Installation Welding Processes Using HFHigh Frequency HF Correct Installation Model Serial Or Style Number Circuit Diagram Wiring Diagram Electrical DiagramsSC-114 SC-120 SC-121 SC-124 SC-124 785-B SC-132 697-A SC-137 SC-135 SC-142 SC-148 SC-154 649-C SC-178 SC-179 303-A SC-181 109-E SC-188 161-A Syncrowave TM-353 TM-353 SD-188 162-A TM-353 SD-187 644 1 TM-353 SD-187 644 2 SA-121 SA-044 725-C TM-353 Description Main Assembly Parts ListPLG51 114 BASE, Prior to KE727074 170 Panel, Front w/Components Panel, Front w/ Components Rectifier, Si Diode -1 Item Panel, Mtg Components -1 Item Control Panel, Lower Front 126 Capacitor ASSEMBLY, Eff w/JK537589 thru JK690986 C14 124 COIL, HF coupling Eff w/JK572898 thru KF959378 174 Optional Equipment Page Miller
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