Miller Electric XMS 44 owner manual Preparing Unit For MIG Welding

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4-9. Preparing Unit For MIG Welding

4

2

3

1

To select MIG welding process, pro- ceed as follows:

Follow safety precautions according to Section 1.

Prepare unit according to Section 3.

1Using a cable with a proper adapter, connect gun to the MIG gun connector.

Connect work clamp cable to the WORK connector on the power source.

2If using a water-cooled gun, connect input coolant hose to blue quick connect fitting

3Connect return coolant hose to red quick connect fitting.

Check coolant level after attaching torch coolant hoses and running cooler. Be sure coolant appears in upper half of indicator. Add coolant if necessary (see Power Source manual).

4If a remote control is desired, connect it to the Remote Control receptacle

Turn unit On.

Allow time for unit to complete its start up cycle.

Set MIG welding process on the Power Source and check L1, L2, L3 and L4 on the Wire Feeder.

Purge air from the gas hose using P3 pushbutton (see Section 4-8).

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Contents Processes OM-223 839BDescription From Miller to You Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − DefinitionsSymbols found on product Manufacturer’s Rating Labels Symbols And DefinitionsPin Plug Information Specifications− Introduction Remote 7 Receptacle InformationInstalling Wire Guide And Drive Roll Connecting Welding GunAligning Wire Guide And Drive Rolls Circuit Protection Connecting Wire Feeder to Power SourceInstalling Wheels On Wire Feeder Optional Changing Cable Between Wire Feeder and XMSDisconnect power before changing cables Control Panel − OperationWelding Process Selection Switching On Unit And Recalling Factory ParametersSetup Menu and Memory Menu Selection Trigger Mode SelectionJog And Purge Selection Setup MenuSetting Menu Type Memory MenuPreparing Unit For MIG Welding Selecting Manual MIG Welding Selecting Synergic MIG Welding P1 P2 P3 Selecting Synergic Pulsed MIG WeldingHLP − Maintenance & TroubleshootingProblem Solution Troubleshooting− Electrical Diagram Main Assembly − Parts ListDia Part Description Quantity Mkgs Wire Drive Assembly Wire Diameter Kit No Drive Roll Wire Guide Drive Roll And Wire Guide Kits 4 Drive RollPage Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record