Miller Electric XMS 44 owner manual Drive Roll And Wire Guide Kits 4 Drive Roll

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Table 7-1. Drive Roll And Wire Guide Kits (4 Drive Roll)

NOTE

Base selection of drive rolls upon the following recommended usages:

1.V-Grooved rolls for hard wire.

2.U-Grooved rolls for soft and soft shelled cored wires.

3.U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).

4.V-Knurled rolls for hard shelled cored wires.

5.Drive roll types may be mixed to suit particular requirements (example: V-Knurled roll in combination with U-Grooved).

 

Wire Diameter

 

Kit No.

 

Drive Roll

Wire Guide

 

 

 

 

 

 

 

 

 

Metric

Fraction

 

Decimal

Part No.

 

Type

Inlet

Intermediate

 

 

 

 

 

 

 

 

 

 

 

 

 

0.6 mm

0.023/0.025 in

 

0.023/0.025 in

087 132

087 130

 

V-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

0.8 mm

0.030 in

 

0.030 in

046 780

053 695

 

V-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

0.9 mm

0.035 in

 

0.035 in

046 781

053 700

 

V-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.0/1.2 mm

0.035/0.045 in

 

0.035/0.045 in

N/A

189 285

 

V-Grooved

156 193

056 207

 

 

 

 

 

 

 

 

 

 

1.0 mm

0.040 in

 

0.040 in

191 917

053 696

 

V-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

046 782

053 697

 

V-Grooved

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.6 mm

1/16 in

 

0.062 in

046 784

053 699

 

V-Grooved

056 195

056 209

 

 

 

 

 

 

 

 

 

 

0.9 mm

0.035 in

 

0.035 in

044 750

072 000

 

U-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

046 785

053 701

 

U-Grooved

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.3 mm

0.052 in

 

0.052 in

046 786

053 702

 

U-Grooved

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.6 mm

1/16 in

 

0.062 in

046 787

053 706

 

U-Grooved

056 195

056 209

 

 

 

 

 

 

 

 

 

 

2.0 mm

5/64 in

 

0.079 in

046 788

053 704

 

U-Grooved

056 195

056 209

 

 

 

 

 

 

 

 

 

 

0.9 mm

0.035 in

 

0.035 in

046 782

132 958

 

V-Knurled

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

046 793

132 957

 

V-Knurled

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.3 mm

0.052 in

 

0.052 in

046 794

132 956

 

V-Knurled

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.6 mm

1/16 in

 

0.062 in

046 795

132 955

 

V-Knurled

056 195

056 209

 

 

 

 

 

 

 

 

 

 

1.8 mm

0.068-0.072 in

 

0.068-0.072 in

089 985

132 959

 

V-Knurled

056 195

056 209

 

 

 

 

 

 

 

 

 

 

2.0 mm

5/64 in

 

0.079 in

046 796

132 960

 

V-Knurled

056 195

056 209

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

083 319

083 489

 

U-Cogged

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.3 mm

0.052 in

 

0.052 in

083 320

083 490

 

U-Cogged

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.6 mm

1/16 in

 

0.062 in

046 800

053 708

 

U-Cogged

056 195

056 209

 

 

 

 

 

 

 

 

 

 

2.0 mm

5/64 in

 

0.079 in

046 801

053 710

 

U-Cogged

056 195

056 209

 

 

 

 

 

 

 

 

 

 

OM-223 839 Page 25

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Contents Description OM-223 839BProcesses From Miller to You Table of Contents Standards DirectivesMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Manufacturer’s Warning Label Definitions − DefinitionsSymbols found on product Manufacturer’s Rating Labels Symbols And Definitions− Introduction SpecificationsRemote 7 Receptacle Information Pin Plug InformationAligning Wire Guide And Drive Rolls Connecting Welding GunInstalling Wire Guide And Drive Roll Circuit Protection Connecting Wire Feeder to Power SourceDisconnect power before changing cables Changing Cable Between Wire Feeder and XMSInstalling Wheels On Wire Feeder Optional Control Panel − OperationWelding Process Selection Switching On Unit And Recalling Factory ParametersSetup Menu and Memory Menu Selection Trigger Mode SelectionSetting Menu Type Setup MenuMemory Menu Jog And Purge SelectionPreparing Unit For MIG Welding Selecting Manual MIG Welding Selecting Synergic MIG Welding P1 P2 P3 Selecting Synergic Pulsed MIG WeldingHLP − Maintenance & TroubleshootingProblem Solution Troubleshooting− Electrical Diagram Main Assembly − Parts ListDia Part Description Quantity Mkgs Wire Drive Assembly Wire Diameter Kit No Drive Roll Wire Guide Drive Roll And Wire Guide Kits 4 Drive RollPage Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record