Miller Electric XMS 44 owner manual Introduction, Specifications, Remote 7 Receptacle Information

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SECTION 3 − INTRODUCTION

3-1. Specifications

Type of Input

Welding Power

Wire Feed

 

Welding

Overall

 

Wire Diameter Range

Circuit

Weight

Power

Source Type

Speed Range

Dimensions

 

Rating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 Volts AC

 

 

0.8 mm − 1.8 mm

36 Volts,

Length: 640 mm

 

XMS 4000 Welding Power

 

400

 

Single-Phase

 

 

Width: 225 mm

 

0.5 − 20 m/min

 

Amperes,

23 kg

7 Amperes

Source

Max Spool Weight:

 

30% Duty

Height: 435 mm

 

50/60 Hertz

 

 

15 kg

 

 

 

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-2. Remote 7 Receptacle Information

Pin

Pin Information

 

 

1

+10 volts DC supply voltage to remote control

 

 

2

GND Remote control circuit common

 

 

3

IREF 0 to 10 current control signal

 

 

4

VREF 0 to 10 voltage control signal

 

 

5

UP 0V/10V digital signal

 

 

6

DOWN 0V/10V digital signal

 

 

7

TYPE 0V/10V digital signal

Remote 7

Note: This remote receptacle cannot be used with a standard Miller remote control. A customer supplied remote control is required to use the remote receptacle.

3-3.

14-Pin Plug Information

 

 

 

Pin*

Pin Information

 

 

 

A

24 volts AC with respect to socket G. Protected by circuit breaker CB1.

 

 

 

B

GND of communciation signals.

 

J K

A

C

Serial communciation signal −485.

I

 

 

 

B

D

Serial communication signal +485.

H

N L

C

E

Start motor signal to XMS 44.

G

M

D

F

Trigger switch signal to XMS 4000.

 

F

E

 

 

 

GCircuit common for 24 volts AC circuit.

HWire feeder speed signal to XMS 44.

*The remaining pins are not used.

OM-223 839 Page 7

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Contents Description OM-223 839BProcesses From Miller to You Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Manufacturer’s Warning Label Definitions − DefinitionsSymbols found on product Manufacturer’s Rating Labels Symbols And DefinitionsPin Plug Information Specifications− Introduction Remote 7 Receptacle InformationAligning Wire Guide And Drive Rolls Connecting Welding GunInstalling Wire Guide And Drive Roll Circuit Protection Connecting Wire Feeder to Power SourceDisconnect power before changing cables Changing Cable Between Wire Feeder and XMSInstalling Wheels On Wire Feeder Optional Control Panel − OperationWelding Process Selection Switching On Unit And Recalling Factory ParametersSetup Menu and Memory Menu Selection Trigger Mode SelectionJog And Purge Selection Setup MenuSetting Menu Type Memory MenuPreparing Unit For MIG Welding Selecting Manual MIG Welding Selecting Synergic MIG Welding P1 P2 P3 Selecting Synergic Pulsed MIG WeldingHLP − Maintenance & TroubleshootingProblem Solution Troubleshooting− Electrical Diagram Main Assembly − Parts ListDia Part Description Quantity Mkgs Wire Drive Assembly Wire Diameter Kit No Drive Roll Wire Guide Drive Roll And Wire Guide Kits 4 Drive RollPage Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record