Miller Electric XMS 44 owner manual Maintenance & Troubleshooting, Hlp

Page 23

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

5-1.

Routine Maintenance

 

 

 

 

Y Disconnect power

. Maintain more often

 

 

before maintaining.

during severe conditions.

 

 

3 Months

 

 

Replace

 

Clean And

 

Damaged Or

Replace Damaged

Tighten

 

Unreadable

Gas Hose

Weld

 

Labels

 

Terminals

 

 

 

Repair Or Replace

 

 

 

Cracked Cables

 

 

 

And Cords

 

 

6 Months

 

 

Clean

 

Blow Out Or

 

Drive

 

 

 

Vacuum Inside

 

Rolls

 

 

 

 

5-2.

Help Displays

 

 

The XMC 44 microprocessor controls all internal parameters of the

Verify that the motor and cabling are functioning.

units.

HLP 104

In case of failure, D1 and D2 will show the following Error Signals.

Indicates that the motor speed is too low or the encoder on the motor

HLP 100

is giving incorrect signals.

Indicates that the 24 volt AC supplied to the unit is low.

Verify that the motor has not stopped and check the cabling of the en-

coder.

Verify the supply to the unit and the circuit breaker status on both the

HLP 105

wire feeder and on the power source.

Indicates a communication error between the power source and the

HLP 101

wire feeder.

Indicates that the current in the motor is too high.

Verify that all the connectors in the path from the control board of the

Verify that the wire has not stopped.

power source and the motor board of the wire feeder are correctly

HLP 102

fixed.

HLP 106

Indicates that the voltage on the motor is too high.

Indicate that there is a communication error in the RS 485.

Verify that the wire has not stopped.

Verify that all the connectors in the path from the control board of the

HLP 103

power source and the motor board of the wire feeder are correctly

 

Indicates that there is a short circuit in the motor or in the cabling.

fixed.

 

 

OM-223 839 Page 19

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Contents Description OM-223 839BProcesses From Miller to You Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Manufacturer’s Warning Label Definitions − DefinitionsSymbols found on product Manufacturer’s Rating Labels Symbols And DefinitionsPin Plug Information Specifications− Introduction Remote 7 Receptacle InformationAligning Wire Guide And Drive Rolls Connecting Welding GunInstalling Wire Guide And Drive Roll Circuit Protection Connecting Wire Feeder to Power SourceDisconnect power before changing cables Changing Cable Between Wire Feeder and XMSInstalling Wheels On Wire Feeder Optional Control Panel − OperationWelding Process Selection Switching On Unit And Recalling Factory ParametersSetup Menu and Memory Menu Selection Trigger Mode SelectionJog And Purge Selection Setup MenuSetting Menu Type Memory MenuPreparing Unit For MIG Welding Selecting Manual MIG Welding Selecting Synergic MIG Welding P1 P2 P3 Selecting Synergic Pulsed MIG WeldingHLP − Maintenance & TroubleshootingProblem Solution Troubleshooting− Electrical Diagram Main Assembly − Parts ListDia Part Description Quantity Mkgs Wire Drive Assembly Wire Diameter Kit No Drive Roll Wire Guide Drive Roll And Wire Guide Kits 4 Drive RollPage Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record