Miller Electric XMS 44 owner manual Switching On Unit And Recalling Factory Parameters

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4-2. Switching On Unit And Recalling Factory Parameters

Install power source and wire feeder ac- cording to supplied Owner’s Manuals. Turn On welding power source.

Displays D1 and D2 will show the wire feeder software version. Welding system is ready to weld with the factory-set default values or or the values and parameters of the last weld.

When Stick or TIG welding the wire feeder is energized but does not work. Displays

D1 and D2 will show hyphens. When MIG welding, wire feeder is always on. Displays D1 and D2 will show set voltage and wire speed (or correlated parameters) and the measured welding voltage and current while welding.

To recall factory-set parameters:

.Write down any parameters that need

to be restored before performing this procedure.

Turn power source Off then On again. Im- mediately press wire feeder P1 and P3. Re- lease P1 and P3 when MEM CLR appears on D1 and D2. Turn power source Off when DON appears on D1. All parameters will re- turn to factory default settings the next time unit is turned on.

4-3. Welding Process Selection

L6

L7

L8

L9

MIG welding selection is made on the pow- er source. Wire Feeder shows the welding process selected with four LED’s.

Values and parameters that appear on D1 and D2 are either factory default settings or last settings entered for the selected pro- cess.

L6 selection is Manual MIG welding. See Section 4-9.

D1 value is welding voltage; default is 18.5 volts (range is 10 to 50 volts).

D2 value is wire feed speed; default is 5 m/min (range is 1 m/min to 20 m/min).

L2 selection is Synergic MIG welding (non- pulsed). See Section 4-10.

D1 value is trim, default is 0.0 T (range is

−5.0 T to 5.0 T).

D2 value is wire feed speed (from min to max value according to welding curve selection).

.When L7 is flashing, material transfer

in the arc is by large droplets (globular transfer) and produces considerable spatter. This is the result of selecting a specific material, wire, gas, voltage, and current combination. To avoid this situation, Synergic Pulsed MIG weld- ing with the same parameter combina- tion is recommended. When L7 is On continuously (not flashing), material transfer in the arc is either short circuit (Short Arc) or by small droplets (Spray

Transfer). Both MIG processes pro- vide a stable arc and minimum spatter.

L8 selection is Synergic Pulsed MIG weld- ing. See Section 4-12.

D1 value is Trim, default is 0.0 (range is −5.0 to 5.0).

D2 value is wire feed speed (from minimum to maximum value according to welding curve selection).

L9 selection is Synergic Double Pulsed MIG welding. See Section 4-12.

D1 value is trim, default is 0.0 (range is −5 to 5).

D2 value is wire feed speed (from min to max value according to welding curve selection).

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Contents Processes OM-223 839BDescription From Miller to You Table of Contents Directives StandardsSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers − Definitions Manufacturer’s Warning Label DefinitionsManufacturer’s Rating Labels Symbols And Definitions Symbols found on productSpecifications − IntroductionRemote 7 Receptacle Information Pin Plug InformationInstalling Wire Guide And Drive Roll Connecting Welding GunAligning Wire Guide And Drive Rolls Connecting Wire Feeder to Power Source Circuit ProtectionInstalling Wheels On Wire Feeder Optional Changing Cable Between Wire Feeder and XMSDisconnect power before changing cables − Operation Control PanelSwitching On Unit And Recalling Factory Parameters Welding Process SelectionTrigger Mode Selection Setup Menu and Memory Menu SelectionSetup Menu Setting Menu TypeMemory Menu Jog And Purge SelectionPreparing Unit For MIG Welding Selecting Manual MIG Welding Selecting Synergic MIG Welding Selecting Synergic Pulsed MIG Welding P1 P2 P3− Maintenance & Troubleshooting HLPTroubleshooting Problem Solution− Electrical Diagram − Parts List Main AssemblyDia Part Description Quantity Mkgs Wire Drive Assembly Drive Roll And Wire Guide Kits 4 Drive Roll Wire Diameter Kit No Drive Roll Wire GuidePage Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E