Miller Electric XMS 44 owner manual Table of Contents

Page 3

TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3.

Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

California Proposition 65 Warnings

3

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − DEFINITIONS

5

2-1.

Manufacturer’s Warning Label Definitions

5

2-2.

Manufacturer’s Rating Labels

6

2-3.

Symbols And Definitions

6

SECTION 3 − INTRODUCTION

7

3-1.

Specifications

7

3-2.

Remote 7 Receptacle Information

7

3-3.

14-Pin Plug Information

7

3-4.

Connecting Welding Gun

8

3-5.

Installing Wire Guide And Drive Roll

8

3-6.

Circuit Protection

9

3-7.

Connecting Wire Feeder to Power Source

9

3-8.

Changing Cable Between Wire Feeder and XMS 4000

10

3-9.

Installing Wheels On Wire Feeder (Optional)

10

SECTION 4 − OPERATION

11

4-1.

Control Panel

11

4-2.

Switching On Unit And Recalling Factory Parameters

12

4-3.

Welding Process Selection

12

4-4.

Trigger Mode Selection

13

4-5.

Setup Menu and Memory Menu Selection

13

4-6.

Setup Menu

14

4-7.

Memory Menu

14

4-8.

Jog And Purge Selection

14

4-9.

Preparing Unit For MIG Welding

15

4-10.

Selecting Manual MIG Welding

16

4-11.

Selecting Synergic MIG Welding

17

4-12.

Selecting Synergic Pulsed MIG Welding

18

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

19

5-1.

Routine Maintenance

19

5-2.

Help Displays

19

5-3.

Troubleshooting

20

SECTION 6 − ELECTRICAL DIAGRAM

21

SECTION 7 − PARTS LIST

22

WARRANTY

 

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Contents OM-223 839B ProcessesDescription From Miller to You Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Manufacturer’s Warning Label Definitions − DefinitionsSymbols found on product Manufacturer’s Rating Labels Symbols And DefinitionsPin Plug Information Specifications− Introduction Remote 7 Receptacle InformationConnecting Welding Gun Installing Wire Guide And Drive RollAligning Wire Guide And Drive Rolls Circuit Protection Connecting Wire Feeder to Power SourceChanging Cable Between Wire Feeder and XMS Installing Wheels On Wire Feeder OptionalDisconnect power before changing cables Control Panel − OperationWelding Process Selection Switching On Unit And Recalling Factory ParametersSetup Menu and Memory Menu Selection Trigger Mode SelectionJog And Purge Selection Setup MenuSetting Menu Type Memory MenuPreparing Unit For MIG Welding Selecting Manual MIG Welding Selecting Synergic MIG Welding P1 P2 P3 Selecting Synergic Pulsed MIG WeldingHLP − Maintenance & TroubleshootingProblem Solution Troubleshooting− Electrical Diagram Main Assembly − Parts ListDia Part Description Quantity Mkgs Wire Drive Assembly Wire Diameter Kit No Drive Roll Wire Guide Drive Roll And Wire Guide Kits 4 Drive RollPage Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record
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