Miller Electric XMS 44 owner manual Connecting Welding Gun, Installing Wire Guide And Drive Roll

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3-4. Connecting Welding Gun

1

 

2

US Gun

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 5

1

2

Euro Gun

1Gun Securing Knob

2Gun Block

3Gun Outlet Wire Guide

Loosen knob, insert gun into block. Position outlet wire guide as close as possible to drive rolls without touching. Tighten knob.

4Gun Trigger Plug

5Gun Trigger Receptacle

.Contact manufacturer for

equipment needed to connect US Gun.

.Make cooling system connec- tions as shown in Section 3-7.

802 308

3-5. Installing Wire Guide And Drive Roll

1−2

 

3

1

Correct Alignment

 

3

2

Incorrect Alignment

Tools Needed:

3/8 in

1Inlet Wire Guide

2Intermediate Wire Guide

Install and secure inlet wire guide, and intermediate wire guide.

3 Drive Roll (4)

Install drive rolls and turn drive roll nut one click.

During maintenance intervals, remove drive rolls, and clean grooves using a wire brush. Check general condition of drive rolls.

Aligning Wire Guide And Drive Rolls:

View is from top of drive rolls looking down with pressure assem- bly open.

Turn screw in or out until drive roll groove lines up with wire guide.

Close pressure roll assembly.

Repeat for remaining drive rolls un- til all drive rolls line up with wire guides as shown.

802 310-A

OM-223 839 Page 8

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Contents OM-223 839B ProcessesDescription From Miller to You Table of Contents Directives StandardsSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers − Definitions Manufacturer’s Warning Label DefinitionsManufacturer’s Rating Labels Symbols And Definitions Symbols found on productSpecifications − IntroductionRemote 7 Receptacle Information Pin Plug InformationConnecting Welding Gun Installing Wire Guide And Drive RollAligning Wire Guide And Drive Rolls Connecting Wire Feeder to Power Source Circuit ProtectionChanging Cable Between Wire Feeder and XMS Installing Wheels On Wire Feeder OptionalDisconnect power before changing cables − Operation Control PanelSwitching On Unit And Recalling Factory Parameters Welding Process SelectionTrigger Mode Selection Setup Menu and Memory Menu SelectionSetup Menu Setting Menu TypeMemory Menu Jog And Purge SelectionPreparing Unit For MIG Welding Selecting Manual MIG Welding Selecting Synergic MIG Welding Selecting Synergic Pulsed MIG Welding P1 P2 P3− Maintenance & Troubleshooting HLPTroubleshooting Problem Solution− Electrical Diagram − Parts List Main AssemblyDia Part Description Quantity Mkgs Wire Drive Assembly Drive Roll And Wire Guide Kits 4 Drive Roll Wire Diameter Kit No Drive Roll Wire GuidePage Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E