Miller Electric Big Blue 452P, Big Blue 302P manual Process/Contactor Switch On CC/CV Models

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7-3. Process/Contactor Switch On CC/CV Models

1	Process/Contactor Switch
Y Weld output terminals are ener-
	gized when Process/Contactor
1	switch is in an Electrode Hot
	position and the engine is run-
	ning.
Y DC voltage is still present at the
	weld terminals when Process/
	Contactor switch is in the
	Remote − Stick position and the
	engine is running.

Use switch to select weld process and weld output on/off control (see table be- low and Section 7-4).

Place switch in Remote positions to turn weld output on and off with a de- vice connected to the remote 14 recep- tacle.

Place switch in Electrode Hot positions for weld output to be on whenever the engine is running.

Use Stick position for air carbon arc (CAC-A) cutting and gouging.

When switch is in a Stick position, the arc drive (dig) circuit provides addition- al amperage during low voltage (short arc length conditions) to prevent “stick- ing” electrodes.

The arc drive (dig) circuit is disabled when switch is in MIG or TIG positions.

. Place switch in Electrode Hot - Stick position when using optional three-phase generator (see Sec- tion 8-2).

. The engine auto idle option does not work in the Remote-TIG mode.

Process/Contactor Switch Settings

	Switch Setting	Process	Output On/Off Control	Engine Auto Idle (Optional)

	Remote − TIG	GTAW With HF Unit, Pulsing	At Remote 14 Receptacle	Not Active
	Remote − TIG	Device, Or Remote Control	At Remote 14 Receptacle	Not Active
		Device, Or Remote Control

	Remote − Stick	Stick (SMAW) With Remote On/Off	At Remote 14 Receptacle	Active

	Remote − MIG	MIG (GMAW)	At Remote 14 Receptacle	Active

	Electrode Hot − MIG	MIG (GMAW)	Electrode Hot	Active

		Stick (SMAW),
	Electrode Hot − Stick	Air Carbon Arc (CAC-A) Cutting	Electrode Hot	Active
		And Gouging

	Electrode Hot − Scratch	Scratch Start TIG (GTAW)	Electrode Hot	Active
	Start TIG	Scratch Start TIG (GTAW)	Electrode Hot	Active
	Start TIG

OM-496 Page 36

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Contents OM-496 ProcessesDescription From Miller to You Table of Contents 11-1 11-211-3 Directives StandardsDeccon1 11/02 Sound Level Information Deccon1 5/98Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiques− Definitions + − Starting InstructionsCan cause severe burns. Do Are possible hazards asHot muffler and exhaust pipes EngineReturn To Table Of Contents Std Manufacturer’s Rating Labels For CE Products− 50 h Std CC Models CC/CV ModelsSymbols And Definitions − Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models TIG Mode Stick ModeMIG Mode Volt-Ampere Curves For CC/CV ModelsFuel Consumption Duty Cycle And Overheating12 kVA/kW Single-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 15 kVA/kW Three-Phase AC Output No Weld LoadLocation Grounding − InstallationInstalling Welding Generator See Sections 5-2And Airflow ClearanceUsing Lifting Eye Work like a ProMounting Surface Mounting Welding GeneratorSupporting The Unit To Bolt Unit In PlaceInstalling Exhaust Pipe Stop engine and let coolRead and follow all instruc Activating The Dry Charge Battery If ApplicableWhen electrolyte is low, add ChargerConnecting The Battery Reinstall cover after connecting batteryConnect Negative − Cable Last Coolant Recovery Tank Engine Prestart ChecksConnecting To Weld Output Terminals Selecting Weld Cable SizesRef 862-A / 048 720-K / 802 Connecting To Remote 14 Receptacle RC14 On CC/CV Models Socket− Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionDo not switch under load To Start Do not use ether. Using ether voids warrantyEngine Indicator Lights Engine Starting ControlsExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label Set weld controls as shown to Return To Table Of Contents − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionUse switch to select weld amperage range Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIGAt least once a month, run en − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles Open, contact Factory AuthoThree-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Circuit Breaker CB2 Circuit Breaker CB3 − Maintenance & Troubleshooting Maintenance LabelsFor Non-CE Products Every 50 h Routine MaintenanceEvery 8 h Every 100 hEvery 2000 h Clean/Set InjectorsEvery 1000 h Change FuelTo clean air filter Servicing Air CleanerBy the warranty Do not clean housing with air hoseInspecting And Cleaning Optional Spark Arrestor Muffler Reinstall cleanout plug Tools NeededDo not set engine speed higher than specified Adjusting Engine Speed On Standard ModelsMaximum Close door Tools Needed 10 mmEngine Speed No Load Idle Speed AdjustmentWeld/Power Speed Adjustment Rpm max 61.6 Hz 1250 rpm 41.6 HzServicing Fuel And Lubrication Systems Overload Protection Correct the cause of the shut Diagnosing Causes Of Engine Fault ShutdownsDiagnostic Checks While Running Down before operatingTroubleshooting Welding − CC ModelsWelding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models OnlyEngine Temperature is too high see Sections 5-7and Wiring harness and componentsShutdown switch is released Out Air in fuel system. See engine manualReturn To Table Of Contents − Electrical Diagrams Circuit Diagram For CC Welding Generator215 296-B Circuit Diagram For CC/CV Welding Generator 215 297-B − RUN-IN Procedure WetstackingMent damage may occur Stop engine Do not touch hot exhaust Run-In Procedure Using Load BankProcedure at less than From flammables Do not PerformFrom flammables Run-In Procedure Using Resistance GridBank/grid Do not perform run-inSelecting Equipment − Generator Power GuidelinesHas this symbol Grounding Generator To Truck Or Trailer FrameEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Parts List 109 111 -4 or118 85 FigDia Part Mkgs Description Quantity 209 Figures 13-2 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models PC7 195 Panel, Front w/Components − CC Models RC13 032 Panel, Front w/Components − CC/CV Models 41 40Panel, Front w/Components − CC/CV Models -1Item PC4, PC5 189 Generator Generator -1Item602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department