Miller Electric Big Blue 452P, Big Blue 302P manual Panel, Front w/Components − CC/CV Models -1Item

Page 88

Item

Dia.

 

Part

 

 

 

No.

 

Mkgs.

 

No.

Description

Quantity

 

 

 

 

 

Figure 13-5. Panel, Front w/Components − CC/CV Models (Figure 13-1Item 111)

 

 

 

 

 

 

 

 

. . .

1

. . . .

. . . . . .

. . .

201 579 . .

PLATE SCREENED, ident control; when ordering this item,

 

. . .

. . .

. . . .

. . . . . .

. . .

. . . . . . . . . . .

the nameplate should also be ordered)

. . . 1

. . .

2

. . . .

. . . . . .

. . .

. . . . . . . . . . .

NAMEPLATE, screened (order by model and serial number)

. . . 1

. . .

3

. . . .

. . . . . .

. . .

201 580 . .

PANEL, engine/weld control

. . . 1

. . .

3

. . . .

. . . . . .

. . ♦202 642 . .

PANEL, engine/weld control ss

. . . 1

. . .

4

. . . . . S3 .

. . .

189 382 . .

SWITCH, range/changeover

. . . 1

. . .

. . .

. . . .

. . . . . .

. .

♦202223 . .

BUS BAR, idealized

. . . 2

. . .

. . .

. . . .

. . . . . .

. . .

192 558 . .

HARNESS, range (consisting of)

. . . 1

. . .

. . .

. . . .

RC6

. . .

148 439 . . .

. HOUSING, rect univ 084 4p/s 1 row rcpt

. . . 1

. . .

5

. . . . . R1 .

. . .

. 193 118 . .

POT, cp flat 1t 2w 1k ohm linear

. . . 1

. . .

6

. . . . . S6 .

. . .

193 234 . .

SWITCH, rotary 6 position gold contacts (included in control box harness,

. . .

. . .

. . . .

. . . . . .

. . .

. . . . . . . . . . .

see 13-3)

. . . 1

. . .

7

. . . . . S5 .

. . .

. 011 609 . .

SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr (included in

. . .

. . .

. . . .

. . . . . .

. . .

. . . . . . . . . . .

control box harness, see 13-3)

. . . 1

. . .

8

. . . .

. . . . . .

. . .

202 209 . .

SPACER, nylon

. . . 2

. . .

9

. . . . PC6

. . .

192 995 . .

CIRCUIT CARD ASSY, connector/receptacle

. . . 1

. . . 10

. . . .

CB5

. . .

139 266 . .

CIRCUIT BREAKER, man reset 1p 15a 250vac frict

. . . 1

. . . 11

. . . .

. S1 .

. . .

176 606 . .

SWITCH, ignition 4posn w/o handle

. . . 1

. . . 12

. . . .

. S2 .

. . .

021 467 . .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . .1

. . . 13

. . . .

MS1

. . .

189 698 . .

SWITCH, magnetic manual reset low current

. . . 1

. . . 14

. . . .

CB1

. . .

201 083 . .

CIRCUIT BREAKER, man reset 2P 20 A, 250VAC

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

201 553 . .

CLIP, circuit breaker retaining

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

201 109 . .

HARNESS, generator power (consisting of)

. . . 1

. . . 15

. . . .

CB2

. . .

093 996 . . .

. CIRCUIT BREAKER, man reset 1P 20A 250VAC frict

. . . 1

. . . 16

. . .

GFCI1

. .

151 981 . . .

. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . . 1

. . . 17

. . . .

RC1 . . .

147 632 . . .

. RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

201 053 . .

HARNESS, generator power (CE models only) (consisting of)

. . . 1

. . . 15

. . . .

CB2

. . .

093 996 . . .

. CIRCUIT BREAKER, man reset 1P 20A 250VAC frict

. . . 1

. . . 15

. . . .

CB3 . . .

139 266 . . .

. CIRCUIT BREAKER, man reset 1P 15A 250VAC

. . . 1

. . . 16

. . .

GFCI1

. .

151 981 . . .

. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . . 1

. . . 17

. . . .

RC1 . . .

176 355 . .

RECEPTACLE, str 2p3w 16a 220v flange mtg (CE models only) . . .

. . . 1

. . . 18

. . . .

RC5 . . ♦182 954 . .

RCPT, str 3P4W 50A 125/250V

. . . 1

. . . 19

. . . .

. . . . . .

. . ♦025 248 . .

STAND-OFF, insul .250-20 x 1.2

. . . 1

. . . 20

. . . .

. . . . . .

. . ♦604 102 . .

CONNECTOR, clamp cable 1.000

. . . 1

. . . 21

. . . .

. . . . . .

. . ♦197 527 . .

GUARD, circuit breaker

. . . 1

. . . 22

. . . .

. . . . . .

. . ♦197 363 . .

TERMINAL, ring tng screw clamp

. . . 3

. . . 23

. . . .

CB7

. . ♦196 780 . .

CIRCUIT BREAKER, man reset 3p

. . . 1

. . . 24

. . . .

. . . . . .

. .

+201 106 . .

PANEL, generator power

. . . 1

. . . 24

. . . .

. . . . . .

. .

+201 052 . .

PANEL, gen pwr (CE models only)

. . . 1

. . . 24

. . . .

. . . . . .

. . ♦202 641 . .

PANEL, generator power ss

. . . 1

. . . 24

. . . .

. . . . . .

. +♦201 107 . .

PANEL, generator power (full kVA option)

. . . 1

. . . 25

. . . .

. . . . . .

. . ♦196 781 . .

BOOT, circuit breaker 3 pole

. . . 1

. . . 26

. . . .

. . . . . .

. . ♦197 508 . .

PLUG, protective

. . . 1

. . . 27

. . . .

. . . . . .

. . ♦077 440 . .

BUSHING, conduit 1 in

. . . 1

. . . 28

. . . .

. . . . . .

. . .

601 836 . .

NUT, 250−20 .50hex .19h brs

. . . 3

. . . 39

. . . .

. . . . . .

. . ♦197 291 . .

COVER, receptacle w/gasket

. . . 1

. . . 30

. . . .

. . . . . .

. . .

083 030 . .

STUD, brs .250−20 x 1.750 w/hex collar

. . . 1

. . .

. . .

. . . .

CT2

. . ♦197 433 . .

TRANSFORMER, current sensing

. . . 1

. . . 31

. . . .

. . . . . .

. . .

190 861 . .

LABEL, warning electric shock and moving parts

. . . 1

. . . 31

. . . .

. . . . . .

. . .

200 910 . .

LABEL, warning, electric shock and moving parts (CE models only)

. . . 1

. . . 31

. . . .

. . . . . .

. . ♦197 399 . .

LABEL, warning 3 ph generator power

. . . 1

. . . 32

. . . .

. . . . . .

. . .

193 260 . .

COVER, receptacle 2.250 dia lexan

. . . 1

. . . 33

. . . .

. . . . . .

. . .

193 258 . .

COVER, receptacle GFCI

. . . 1

. . . 34

. . . .

. . . . . .

. . .

190 323 . .

BOOT, circuit breaker clear hex nut

. . . 1

. . . 35

. . . .

. S12

. . ♦195 825 . .

SWITCH, polarity

. . . 1

. . .

. . .

. . . .

. S12

. . ♦211 137 . .

SWITCH, polarity/AC

. . . 1

. . . 36

. . . .

. . . . . .

. . .

201 125 . .

PANEL, mtg terminal pwr output

. . . 1

OM-496 Page 82

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Contents Processes OM-496Description From Miller to You Table of Contents 11-2 11-111-3 Standards DirectivesDeccon1 11/02 Sound Level Information Deccon1 5/98Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiques− Definitions + − Starting InstructionsAre possible hazards as Hot muffler and exhaust pipesCan cause severe burns. Do EngineReturn To Table Of Contents Manufacturer’s Rating Labels For CE Products − 50 h StdStd CC Models CC/CV ModelsSymbols And Definitions Weld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models Stick Mode MIG ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsFuel Consumption Duty Cycle And OverheatingAC Generator Power Curve Optional Three-Phase Generator Curves12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld Load− Installation Installing Welding Generator See Sections 5-2AndLocation Grounding Airflow ClearanceUsing Lifting Eye Work like a ProMounting Welding Generator Supporting The UnitMounting Surface To Bolt Unit In PlaceInstalling Exhaust Pipe Stop engine and let coolActivating The Dry Charge Battery If Applicable When electrolyte is low, addRead and follow all instruc ChargerReinstall cover after connecting battery Connecting The BatteryConnect Negative − Cable Last Coolant Recovery Tank Engine Prestart ChecksConnecting To Weld Output Terminals Selecting Weld Cable SizesRef 862-A / 048 720-K / 802 Connecting To Remote 14 Receptacle RC14 On CC/CV Models Socket− Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionTo Start Do not use ether. Using ether voids warranty Engine Indicator LightsDo not switch under load Engine Starting ControlsRemote Amperage Control On CC Models Optional Weld Control/Arc Condition Information LabelExample Combination Remote Amperage Control Stick Set weld controls as shown toReturn To Table Of Contents − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionUse switch to select weld amperage range Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIG− Operating Auxiliary Equipment Volt And 240 Volt ReceptaclesAt least once a month, run en Open, contact Factory AuthoRear Of Panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator 240 V 15 a AC South African Receptacle RC1 Optional Generator Power ReceptaclesCircuit Breaker CB2 Circuit Breaker CB3 Maintenance Labels − Maintenance & TroubleshootingFor Non-CE Products Routine Maintenance Every 8 hEvery 50 h Every 100 hClean/Set Injectors Every 1000 hEvery 2000 h Change FuelServicing Air Cleaner By the warrantyTo clean air filter Do not clean housing with air hoseInspecting And Cleaning Optional Spark Arrestor Muffler Reinstall cleanout plug Tools NeededAdjusting Engine Speed On Standard Models MaximumDo not set engine speed higher than specified Close door Tools Needed 10 mmIdle Speed Adjustment Weld/Power Speed AdjustmentEngine Speed No Load Rpm max 61.6 Hz 1250 rpm 41.6 HzServicing Fuel And Lubrication Systems Overload Protection Diagnosing Causes Of Engine Fault Shutdowns Diagnostic Checks While RunningCorrect the cause of the shut Down before operatingTroubleshooting Welding − CC ModelsWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Wiring harness and components Shutdown switch is released OutTemperature is too high see Sections 5-7and Air in fuel system. See engine manualReturn To Table Of Contents − Electrical Diagrams Circuit Diagram For CC Welding Generator215 296-B Circuit Diagram For CC/CV Welding Generator 215 297-B Wetstacking − RUN-IN ProcedureMent damage may occur Run-In Procedure Using Load Bank Procedure at less thanStop engine Do not touch hot exhaust From flammables Do not PerformRun-In Procedure Using Resistance Grid Bank/gridFrom flammables Do not perform run-in− Generator Power Guidelines Has this symbolSelecting Equipment Grounding Generator To Truck Or Trailer FrameGrounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Parts List 109 111 -4 or118 85 FigDia Part Mkgs Description Quantity 209 Figures 13-2 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models PC7 195 Panel, Front w/Components − CC Models RC13 032 Panel, Front w/Components − CC/CV Models 41 40Panel, Front w/Components − CC/CV Models -1Item PC4, PC5 189 Generator Generator -1Item602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co For assistance in filing or settling claims, contactYour distributor and/or equipment manufacturer’s Transportation Department
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