Miller Electric Big Blue 452P, Big Blue 302P manual RC13 032

Page 86

Item

Dia.

Part

 

 

 

 

No.

Mkgs.

No.

 

Description

Quantity

 

 

 

Figure 13-4. Panel, Front w/Components − CC Models (Continued)

 

 

 

 

 

 

. . .

8 . . . . . S5 . . . .

. 011 609

. .

SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr (included in

. . .

. . . . . . .

. . . . . . . . .

. . . . . . . . .

. .

control box harness, see 13-2)

. . . 1

. . .

9 . . . . RC13 . . .

032 897

. .

RECEPTACLE, twlk grd 2P3W 15A 125V

. . . 1

. . .

. . . . . . .

. . . . . . . . .

201 045

. .

COVER, receptacle twistlock for RC13 − (CE models only)

. . . 1

. . . 10 . . . .

. S1 . . . .

176 606

. .

SWITCH, ignition 4posn w/o handle

. . . 1

. . . 11 . . . .

. S2 . . . .

021 467

. .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . .1

. . . 12 . . . .

MS1 . . .

189 698

. .

SWITCH, magnetic manual reset low current

. . . 1

. . .

. . . . . . .

. . . . . . . . .

201 553

. .

CLIP, circuit breaker retaining

. . . 1

. . . 13 . . . .

CB1 . . .

201 083

. .

CIRCUIT BREAKER, man reset 2P 20 A, 250VAC

. . . 1

. . .

. . . . . . .

. . . . . . . . .

201 109

. .

HARNESS, generator power (consisting of)

. . . 1

. . . 14 . . . .

CB2 . . .

093 996

. . .

. CIRCUIT BREAKER, man reset 1P 20A 250VAC frict

. . . 3

. . . 15 . . .

GFCI1 . .

151 981

. . .

. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . . 1

. . . 16 . . . .

RC1 . . .

147 632

. . .

. RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . . 1

. . .

. . . . . . .

. . . . . . . . .

201 053

. .

HARNESS, generator power (CE models only) (consisting of)

. . . 1

. . . 14 . . . .

CB2 . . .

093 996

. . .

. CIRCUIT BREAKER, man reset 1P 20A 250VAC frict

. . . 1

. . . 14 . . . .

CB3 . . .

139 266

. . .

. CIRCUIT BREAKER, man reset 1P 15A 250VAC

. . . 1

. . . 15 . . .

GFCI1 . .

151 981

. . .

. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . . 1

. . . 16 . . . .

RC1 . . .

176 355

. .

RECEPTACLE, str 2p3w 16a 220v flange mtg (CE models only) . . .

. . . 1

. . . 17 . . . .

. . . . . . . . .

190 861

. .

LABEL, warning electric shock and moving parts

. . . 1

. . . 17 . . . .

. . . . . . . . .

200 910

. .

LABEL, warning, electric shock and moving parts (CE models only)

. . . 1

. . . 18 . . . .

. . . . . . . .

+201 106

. .

PANEL, gen pwr

. . . 1

. . . 18 . . . .

. . . . . . . ♦+202 641

. .

PANEL, gen pwr ss

. . . 1

. . . 18 . . . .

. . . . . . . ♦+201 052

. .

PANEL, gen pwr (CE models only)

. . . 1

. . . 18 . . . .

. . . . . . . ♦+210 750

. .

PANEL, gen pwr ss (CE models only)

. . . 1

. . . 19 . . . .

. . . . . . . . .

083 030

. .

STUD, brs .250−20 x 1.750 w/hex collar

. . . 1

. . . 20 . . . .

. . . . . . . . .

601 836

. .

NUT, 250−20 .50hex .19h brs

. . . 3

. . . 21 . . . .

. . . . . . . . ♦196 073

. .

LABEL, do not switch while welding

. . . 1

. . . 22 . . . .

. S12 . . ♦195 825

. .

SWITCH, polarity

. . . 1

. . . 23 . . . .

. . . . . . . . .

201 125

. .

PANEL, mtg terminal pwr output

. . . 1

. . . 23 . . . .

. . . . . . . . ♦199 303

. .

PANEL, mtg terminal pwr output ss

. . . 1

. . . 24 . . . .

. . . . . . . . .

039 046

. .

TERMINAL, pwr output black

. . . 1

. . .

. . . . . . .

. . . . . . . . .

180 735

. .

WASHER, output stud

. . . 2

. . . 25 . . . .

. . . . . . . . .

181 169

. .

SPACER, output stud

. . . 2

. . . 26 . . . .

. . . . . . . . .

186 621

. .

BOOT, generic output stud

. . . 2

. . . 27 . . . .

. . . . . . . . ♦059 773

. .

HANDLE, switch

. . . 1

. . . 28 . . . .

. . . . . . . . ♦010 647

. .

PIN, spring cs .156 x 1.250

. . . 1

. . . 29 . . . .

. . . . . . . . .

039 047

. .

TERMINAL, pwr output red

. . . 1

. . . 30 . . . .

. . . . . . . . .

193 260

. .

COVER, receptacle 2.250 dia lexan

. . . 1

. . . 31 . . . .

. . . . . . . . .

193 258

. .

COVER, receptacle GFCI

. . . 1

. . . 32 . . . .

. . . . . . . . .

190 323

. .

BOOT, circuit breaker clear hex nut

. . . 1

. . . 33 . . . .

. . . . . . . . .

193 143

. .

BOOT, magnetic shutdown switch

. . . 1

. . . 34 . . . .

. . . . . . . . .

021 385

. .

BOOT, toggle switch lever

. . . 1

. . . 35 . . . .

. . . . . . . . .

. 119 014

. .

LEVER, switch black

. . . 1

. . . 36 . . . .

. PL1 . . .

191 241

. .

LED, red 12V 4 ind lights panel mtg round

. . . 1

. . . 37 . . . .

FUEL . . .

192 265

. .

GAUGE, fuel elec switch w/o sensor

. . . 1

. . . 38 . . . .

. HM . . . .

. 118 058

. .

METER, hour 12-24VDC 2.25dia

. . . 1

. . . 39 . . . .

. . . . . . . ♦193 228

. . METER, Volt Dc 8− 18 Scale 2.250 In Black Face

. . . 1

. . . 40 . . . .

. . . . . . . ♦193 229

. . GAUGE, Coolant Temp 0− 300 Deg F Electric Switch

. . . 1

. . .

. . . . . . .

. . . . . . . ♦193 231

. . SENDER, Coolant Temp 300 Deg F 1/2−14 Npt

 

. . .

. . . . . . .

.. .. .. .. .. .. .. . ♦. .197. . . .798. . . .

. .

(Perkins 3.152 engine only

. . . 1

. . .

. . . . . . .

. . SENDER, Coolant Temp 300 Deg F M16 X 1.5

 

. . .

. . . . . . .

.. .. .. .. .. .. .. . ♦. .193. . . .227. . . .

. .

(Perkins 104.22 engine only)

. . . 1

. . . 41 . . . .

. .

GAUGE, Pressure Oil 0−100 Psi Electric Switch

. . . 1

. . .

. . . . . . .

. . . . . . . ♦193 230

. .

SENDER, Pressure Oil 0− 100 Psi

. . . 1

. . . 42 . . . .

. . . . . . . ♦194 348

. .

AMMETER, W/Leads

. . . 1

. . .

. . . . . . .

. . . . . . . ♦030 084

. .

SHUNT, Meter 50mv 600 Amp Lt Wt

. . . 1

OM-496 Page 80

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Contents Description OM-496Processes From Miller to You Table of Contents 11-3 11-111-2 Deccon1 11/02 DirectivesStandards Sound Level Information Deccon1 5/98Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiques− Definitions + − Starting InstructionsCan cause severe burns. Do Are possible hazards asHot muffler and exhaust pipes EngineReturn To Table Of Contents Std Manufacturer’s Rating Labels For CE Products− 50 h Std CC Models CC/CV ModelsSymbols And Definitions Dimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Volt-Ampere Curves For CC Models TIG Mode Stick ModeMIG Mode Volt-Ampere Curves For CC/CV ModelsFuel Consumption Duty Cycle And Overheating12 kVA/kW Single-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 15 kVA/kW Three-Phase AC Output No Weld LoadLocation Grounding − InstallationInstalling Welding Generator See Sections 5-2And Airflow ClearanceUsing Lifting Eye Work like a ProMounting Surface Mounting Welding GeneratorSupporting The Unit To Bolt Unit In PlaceInstalling Exhaust Pipe Stop engine and let coolRead and follow all instruc Activating The Dry Charge Battery If ApplicableWhen electrolyte is low, add ChargerConnect Negative − Cable Last Connecting The BatteryReinstall cover after connecting battery Coolant Recovery Tank Engine Prestart ChecksConnecting To Weld Output Terminals Selecting Weld Cable SizesRef 862-A / 048 720-K / 802 Connecting To Remote 14 Receptacle RC14 On CC/CV Models Socket− Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionDo not switch under load To Start Do not use ether. Using ether voids warrantyEngine Indicator Lights Engine Starting ControlsExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label Set weld controls as shown toReturn To Table Of Contents − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionUse switch to select weld amperage range Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIGAt least once a month, run en − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles Open, contact Factory AuthoClose panel opening if no connections are made to generator Three-Phase Power ConnectionRear Of Panel Circuit Breaker CB2 Circuit Breaker CB3 Optional Generator Power Receptacles240 V 15 a AC South African Receptacle RC1 For Non-CE Products − Maintenance & TroubleshootingMaintenance Labels Every 50 h Routine MaintenanceEvery 8 h Every 100 hEvery 2000 h Clean/Set InjectorsEvery 1000 h Change FuelTo clean air filter Servicing Air CleanerBy the warranty Do not clean housing with air hoseInspecting And Cleaning Optional Spark Arrestor Muffler Reinstall cleanout plug Tools NeededDo not set engine speed higher than specified Adjusting Engine Speed On Standard ModelsMaximum Close door Tools Needed 10 mmEngine Speed No Load Idle Speed AdjustmentWeld/Power Speed Adjustment Rpm max 61.6 Hz 1250 rpm 41.6 HzServicing Fuel And Lubrication Systems Overload Protection Correct the cause of the shut Diagnosing Causes Of Engine Fault ShutdownsDiagnostic Checks While Running Down before operatingTroubleshooting Welding − CC ModelsWelding − CC/CV Models Engine Standard Generator PowerOptional Three-Phase Generator Power CC/CV Models Only Temperature is too high see Sections 5-7and Wiring harness and componentsShutdown switch is released Out Air in fuel system. See engine manualReturn To Table Of Contents − Electrical Diagrams Circuit Diagram For CC Welding Generator215 296-B Circuit Diagram For CC/CV Welding Generator 215 297-B Ment damage may occur − RUN-IN ProcedureWetstacking Stop engine Do not touch hot exhaust Run-In Procedure Using Load BankProcedure at less than From flammables Do not PerformFrom flammables Run-In Procedure Using Resistance GridBank/grid Do not perform run-inSelecting Equipment − Generator Power GuidelinesHas this symbol Grounding Generator To Truck Or Trailer FrameEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Parts List 109 111 -4 or118 85 FigDia Part Mkgs Description Quantity 209 Figures 13-2 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models PC7 195 Panel, Front w/Components − CC Models RC13 032 Panel, Front w/Components − CC/CV Models 41 40Panel, Front w/Components − CC/CV Models -1Item PC4, PC5 189 Generator Generator -1Item602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Page Page Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department
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