Miller Electric Big Blue 302P, Big Blue 452P manual Weld, Power, And Engine Specifications

Page 21

SECTION 4 − SPECIFICATIONS

4-1. Weld, Power, And Engine Specifications

 

 

 

Maximum

 

 

 

Welding

Weld Output

Rated Welding

Open-

Generator Power

Engine

Fuel

Mode

Range

Output

Circuit

Rating

Capacity

 

 

 

 

Voltage

 

 

 

 

 

 

 

 

 

 

 

45 − 500 A

 

 

Standard

 

 

 

 

95

Single-Phase,

 

 

 

(CC Models)

 

 

 

CC/DC

 

4 kVA/kW, 34/17 A,

 

 

 

300 A, 40 Volts DC,

 

 

 

15 − 500 A

 

120/240 V AC,

Perkins

 

 

 

 

 

(CC/CV Models)

100% Duty Cycle

 

50/60 Hz

 

 

 

 

400 A, 40 Volts DC,

 

Three-Phase Generator

Perkins 404-22

25 gal

 

 

60% Duty Cycle

 

Option*

Water-Cooled,

(95 L)

CV/DC

 

500 A, 30 Volts DC,

 

Single-Phase/Three-Phase,

Four-Cylinder,

 

(CC/CV

14 − 40 V

40% Duty Cycle

56

12/15 kVA/kW, 50/36A,

32.8 HP Diesel Engine

 

Models

 

120/240 VAC, 60 Hz

 

 

 

 

 

*In Addition To Standard

 

 

Only)

 

 

 

 

 

 

 

 

 

4 kVA/kW Generator Power

 

 

 

 

 

 

 

 

 

4-2. Dimensions, Weights, And Operating Angles

Dimensions

Height

60 in (1524 mm)

(to top of muffler)

 

 

 

 

28-1/2 in (724 mm)

Width

(mtg. brackets turned in)

30-3/4 in (781 mm)

 

 

(mtg. brackets turned out)

 

 

 

Depth

65-1/8 in

(1654 mm)

 

 

 

A

65-1/8 in

(1654 mm)

 

 

B*

56 in (1422 mm)

 

 

C*

46-1/2 in (1181)

 

 

 

D*

9-5/8 in

(244 mm)

E27-1/2 in (699 mm)

F1 in (25 mm)

G29-1/2 in (743 mm)

9/16 in (14 mm) Dia.

H4 Holes

*With mounting brackets in center position. Dimensions vary with location of mounting brackets.

 

Weight

w/ Perkins

No fuel: 1600 lb (726 kg)

104-22

w/fuel: 1775 lb (805 kg)

 

 

A

B C

D

G

H

Front Panel End

F

E

802 161-A

YDo not exceed tilt angles or engine could be damaged or unit could tip.

YDo not move or operate unit where it could tip.

30°

30° 20°

20°

Return To Table Of Contents

OM-496 Page 15

Page 20 Page 22
Image 21
Page 20 Page 22
Contents OM-496 ProcessesDescription From Miller to You Table of Contents 11-1 11-211-3 Directives StandardsDeccon1 11/02 Deccon1 5/98 Sound Level InformationArc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessuresInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Starting Instructions + −Hot muffler and exhaust pipes Are possible hazards asCan cause severe burns. Do EngineReturn To Table Of Contents − 50 h Std Manufacturer’s Rating Labels For CE ProductsStd CC Models CC/CV ModelsSymbols And Definitions − Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsDuty Cycle And Overheating Fuel ConsumptionOptional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld LoadInstalling Welding Generator See Sections 5-2And − InstallationLocation Grounding Airflow ClearanceWork like a Pro Using Lifting EyeSupporting The Unit Mounting Welding GeneratorMounting Surface To Bolt Unit In PlaceStop engine and let cool Installing Exhaust PipeWhen electrolyte is low, add Activating The Dry Charge Battery If ApplicableRead and follow all instruc ChargerConnecting The Battery Reinstall cover after connecting batteryConnect Negative − Cable Last Engine Prestart Checks Coolant Recovery TankSelecting Weld Cable Sizes Connecting To Weld Output TerminalsRef 862-A / 048 720-K / 802 Socket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsFront Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsEngine Indicator Lights To Start Do not use ether. Using ether voids warrantyDo not switch under load Engine Starting ControlsWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick Set weld controls as shown toReturn To Table Of Contents Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV ModelsVoltage/Amperage Adjust Switch And Remote 14 Receptacle Use switch to select weld amperage rangeProcess/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en Open, contact Factory AuthoThree-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Circuit Breaker CB2 Circuit Breaker CB3 − Maintenance & Troubleshooting Maintenance LabelsFor Non-CE Products Every 8 h Routine MaintenanceEvery 50 h Every 100 hEvery 1000 h Clean/Set InjectorsEvery 2000 h Change FuelBy the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseReinstall cleanout plug Tools Needed Inspecting And Cleaning Optional Spark Arrestor MufflerMaximum Adjusting Engine Speed On Standard ModelsDo not set engine speed higher than specified Close door Tools Needed 10 mmWeld/Power Speed Adjustment Idle Speed AdjustmentEngine Speed No Load Rpm max 61.6 Hz 1250 rpm 41.6 HzServicing Fuel And Lubrication Systems Overload Protection Diagnostic Checks While Running Diagnosing Causes Of Engine Fault ShutdownsCorrect the cause of the shut Down before operatingWelding − CC Models TroubleshootingWelding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models OnlyEngine Shutdown switch is released Out Wiring harness and componentsTemperature is too high see Sections 5-7and Air in fuel system. See engine manualReturn To Table Of Contents Circuit Diagram For CC Welding Generator − Electrical Diagrams215 296-B Circuit Diagram For CC/CV Welding Generator 215 297-B − RUN-IN Procedure WetstackingMent damage may occur Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inHas this symbol − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible109 111 -4 or − Parts List85 Fig 118Dia Part Mkgs Description Quantity 209 Figures 13-2 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models PC7 195 Panel, Front w/Components − CC Models RC13 032 41 40 Panel, Front w/Components − CC/CV ModelsPanel, Front w/Components − CC/CV Models -1Item PC4, PC5 189 Generator -1Item Generator602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Page Page Service Your distributor also givesSupport For assistance in filing or settling claims, contact Miller Electric Mfg. CoYour distributor and/or equipment manufacturer’s Transportation Department
Top Page Image Contents