Grizzly G0529 instruction manual Troubleshooting

Page 31

Troubleshooting

TROUBLE

 

 

 

CAUSE

CORRECTION

 

 

 

 

 

 

 

Grains easily rub off the

1.

Sanding sleeve/disc has been stored in

1.

Store sanding sleeve/disc away from extremely hot or dry tem-

 

sleeve or disc .

 

 

 

an incorrect environment.

 

peratures.

 

 

 

 

 

2.

Sanding sleeve/disc has been smashed

2.

Store sanding sleeve/disc flat not bent or folded.

 

 

 

 

 

 

or folded.

 

 

 

 

 

 

 

 

 

 

Deep sanding grooves

or

1.

Sanding sleeve/disc grit is too coarse

1.

Use a finer grit sanding sleeve/disc.

 

scars in workpiece.

 

 

 

for the desired finish.

 

 

 

 

 

 

 

2.

Workpiece sanded across the grain.

2.

Sand with the grain.

 

 

 

 

 

3.

Too much sanding force on workpiece.

3.

Reduce pressure on workpiece while sanding.

 

 

 

 

 

4.

Workpiece held still against the

4.

Keep workpiece moving while sanding on the sleeve/disc.

 

 

 

 

 

 

sleeve/disc.

 

 

 

 

 

 

 

 

 

 

 

Sanding

surface

clogs

1.

Too much pressure against sleeve/disc.

1.

Reduce pressure on workpiece while sanding.

 

quickly or burns.

 

 

2.

Sanding softwood.

2.

Use different stock. Or, accept the characteristics of the stock

 

 

 

 

 

 

 

 

and plan on cleaning/replacing sleeves frequently.

 

 

 

 

 

 

 

 

Glazed sanding surfaces.

 

1.

Sanding wet stock.

1.

Dry stock properly before sanding.

 

 

 

 

 

2.

Sanding stock with high residue.

2.

Use different stock. Or, accept the characteristics of the stock

 

 

 

 

 

 

 

 

and plan on cleaning/replacing sleeves/discs frequently.

 

 

 

 

 

 

 

 

 

Motor will not start.

 

 

1.

Low voltage.

1.

Check power line for proper voltage.

 

 

 

 

 

2.

Open circuit in motor or loose connec-

2.

Inspect all lead connections on motor for loose or open connec-

 

 

 

 

 

 

tions.

 

tions.

 

 

 

 

 

 

 

Motor will not start; fuses or

1.

Short circuit in line cord or plug.

1.

Inspect cord or plug for damaged insulation and shorted wires.

 

circuit breakers blow.

 

 

2.

Short circuit in motor or loose connec-

2.

Inspect all connections on motor for loose or shorted terminals

 

 

 

 

 

 

tions.

 

or worn insulation.

 

 

 

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

 

 

 

power line.

 

 

 

 

 

 

 

 

 

 

 

Motor overheats.

 

 

1.

Motor overloaded.

1.

Reduce load on motor.

 

 

 

 

 

2.

Incorrect usage of machine.

2.

Reduce the applied load on the machine.

 

 

 

 

 

3.

Air circulation through the motor

3.

Clean out motor to provide normal air circulation.

 

 

 

 

 

 

restricted.

 

 

 

 

 

 

 

 

 

 

Motor stalls (resulting

in

1.

Short circuit in motor or loose connec-

1.

Inspect connections on motor for loose or shorted terminals or

 

blown fuses or tripped

 

 

 

tions.

 

worn insulation.

 

circuit).

 

 

 

2.

Low voltage.

2

Correct the low voltage conditions.

 

 

 

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

 

 

 

power line.

 

 

 

 

 

 

 

4.

Motor overloaded.

4.

Reduce load on motor.

 

 

 

 

 

 

 

Burn marks on workpiece.

1.

Using too fine of sanding grit.

1.

Use a coarser grit sanding sleeve/disc.

 

 

 

 

 

2.

Using too much pressure.

2.

Reduce pressure on workpiece while sanding.

 

 

 

 

 

3.

Work held still for too long.

3.

Do not keep workpiece in one place for too long.

 

 

 

 

 

 

 

 

 

Machine slows when

 

 

1.

Applying too much pressure to work-

1.

Sand with less pressureÑlet the movement of the sleeve/disc

 

operating.

 

 

 

 

piece.

 

do the work.

 

 

 

 

 

2.

Undersized circuit or using ext cord.

2.

Make sure circuit wires are proper gauge & donÕt use ext cords!

 

 

 

 

 

 

 

 

 

Machine vibrates

 

 

1.

Stand not stable on floor.

1.

Secure stand to floor, reposition to level surface, or shim stand.

 

excessively.

 

 

2.

Incorrect motor mounting.

2.

Check/adjust motor mounting.

 

 

 

 

 

3.

Incorrect sanding sleeve tension.

3.

Make sure tension lever is in tensioning position. Follow sleeve

 

 

 

 

 

 

 

 

tensioning instructions in this manual.

 

 

 

 

 

4.

Weak or broken tension spring.

4.

Replace spring.

 

 

 

 

 

5.

Idler roller is too loose.

5.

Adjust idler roller.

 

 

 

 

 

6.

Broken/defective sanding sleeve/disc.

6.

Replace sanding sleeve/disc.

 

 

 

 

 

 

 

 

 

Workpiece

frequently

gets

1.

Not supporting the workpiece against

1.

Use back stop to support workpiece.

 

pulled out of your hand.

 

 

the stop.

 

 

 

 

 

 

 

2.

Starting the workpiece on a leading cor-

2.

Start workpiece on a trailing corner.

 

 

 

 

 

 

ner.

 

 

 

 

 

 

 

 

 

 

 

 

G0529 Oscillating Spindle & Disc Sander

-29-

Image 31
Contents Model G0529 Oscillating Spindle Disc SanderPage Table of Contents Safety Instructions For Power Tools SafetyAMP Rating Length¥ Grip the Workpiece with Both Hands Introduction Volt Circuit RequirementsExtension Cords Grounding110V Operation Machine Features Description SET UPUnpacking Parts InventoryCircle Working Clearance Clean UpWeight Load Site ConsiderationsCabinet Assembly Beginning AssemblyTo assemble the cabinet stand Mounting Sander Installing SpindleTo mount the sander to the top of the cabinet stand Squaring Table Table InsertsTo square the sanding tables To tilt the sanding table Squaring Disc SanderAligning Table Sanding Disc InstallationTo align the table Miter Gauge To adjust miter gaugeDust Collection General Power SwitchTo operate the power switch OperationsTo perform spindle sanding operations Spindle SandingPiece Against the Sanding Sleeve To perform miter sanding operations Miter SandingWeekly MaintenanceMaintenance Safety ScheduleDate Approximate Hours Of Use Maintenance Performed Maintenance LogReference Info Aftermarket AccessoriesSize Model Machine Data Sheet Parts Diagrams & Lists 108 116 106 125 126 143 140 142 137 Description Flat Washer 1Ú4 Troubleshooting Warranty & Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCPage Call Today For a Free Full Color Catalog