Sanyo XMHX1852 R410A additional charging absolutely must, Be done through liquid charging

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1-15. Example of Tubing Size Selection and Refrigerant Charge Amount Additional refrigerant charging

Based on the values in Tables 1-10, 11, 12, 15 and 16-2 use the liquid tubing size and length, and calculate the amount of additional refrigerant charge using the formula below.

 

Required additional

= Necessary Amount of Refrigerant Charge Per Unit + 3.93 (a) + 2.78 (b) + 1.99 (c) + 1.38 (d) +

 

refrigerant charge (oz)

0.602 (e) + 0.279 (f)

 

 

(a) : Liquid tubing

Total length of ø7/8" (ft.)

(d) : Liquid tubing

Total length of ø1/2" (ft.)

(b) : Liquid tubing

Total length of ø3/4" (ft.)

(e) : Liquid tubing

Total length of ø3/8" (ft.)

(c) : Liquid tubing

Total length of ø5/8" (ft.)

(f) : Liquid tubing

Total length of ø1/4" (ft.)

Charging procedure

Be sure to charge with R410A refrigerant in liquid form.

1.After performing a vacuum, charge with refrigerant from the liquid tubing side. At this time, all valves must be in the “fully closed” position.

2.If it was not possible to charge the designated amount, operate the system in Cooling mode while charging with refrigerant from the gas tubing side. (This is performed at the time of the test run. For this, all valves must be in the “fully open” position. However if only one outdoor unit is installed, a balance tube is not used. Therefore, leave the valves fully closed.)

Charge with R410A refrigerant in liquid form.

With R410A refrigerant, charge while adjusting the amount being fed a little at a time in order to prevent liquid refrigerant from backing up.

After charging is completed, turn all valves to the “fully open” position.

Replace the tubing covers as they were before.

1. R410A additional charging absolutely must

Balance tube

CAUTION

be done through liquid charging.

Use a flathead screwdriver

2. The R410A refrigerant cylinder has a gray base color, and the top part is pink.

3. The R410A refrigerant cylinder includes a siphon tube. Check that the siphon tube is present. (This is indicated on the label at the top of the cylinder.)

4. Due to differences in the refrigerant, pres- sure, and refrigerant oil involved in instal- lation, it is not possible in some cases to

and open by turning the part with the screw groove to the right, from " " to " "

Liquid tube

Use a hex wrench (width 5/32 inch) and turn to the left to open.

Discharge tube

Use a flathead screwdriver

Suction tube

Use a flathead screwdriver

Example:

use the same tools for R22 and for R410A.

and open by turning the part with the screw groove to the

and open by turning the part with the screw groove to the

Outdoor unit

09053 09053

model model

right, from " " to " "

right, from " " to " "

B A

LB

LC

 

 

LA

2

3

4

1

48 model

48 model

48 model

36 model

Example of each tubing length

Main tubing

Distribution joint tubing

 

LA = 131 ft.

Outdoor side

Indoor side

LB = 16 ft.

A = 7 ft.

1 = 98 ft.

LC = 16 ft.

B = 7 ft.

2 = 16 ft.

 

 

3 = 16 ft.

 

 

4 = 65 ft.

 

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Contents R410A Models Indoor Units Sanyo Commercial SolutionsOutdoor Units Optional Controllers…In a Room For safe installation and trouble-free operation, you must…In Moist or Uneven Locations …In an Area with High WindsCountermeasures Amount 353 oz Amount 529 ozBe sure to recharge the refrigerant only in liquid form Care regarding tubingDifferent tools required Manifold gauge Vacuum pumpSingle-outlet valve Compressor specifications are differentExisting tubing cannot be used especially R22 Refrigerating machine oil differs R22Contents HOW to Process Tubing Electrical Wiring 5-1. General Precautions on WiringAIR Purging Test RUN 8-1. Preparing for Test RunAccessories Supplied Tools Required for Installation not suppliedOutdoor Unit Part name Type of Copper Tube and Insulation Material4-Way Air Discharge Semi-Concealed X-Type For sealing recessed portion of power supply1-Way Air Discharge Semi-Concealed Concealed DuctCeiling-Mounted Concealed Duct High-Static PressureWall-Mounted 4-Way Air Discharge Semi-Concealed XM TypeH3 C Tubing Length11 Main Tubing Size After Distribution LB, LC Tubing Size 10 Main Tubing Size LA12 Outdoor Unit Tubing Connection Size a D BTU/h 95.500 153.60015 Refrigerant tubing Existing tubing can be used 17 Refrigerant Charge Amount at Shipment for outdoor unit System Limitations 18 System LimitationsCommon solenoid valve kit Header joint system Tube branching methods horizontal useHeader joint system Indoor Model name Cooling capacity after distribution Remarks Tubing size with thermal insulationSuction Tube Size Part B Part C Part D Part E Part F Part G Part H InchDischarge Tube Liquid Tube 21 Dimensions for connections of each part Types and specifications Precautions on Installation of Solenoid Valve Kit Specifications Optional Solenoid Valve KitUnit Relay kit Front Installation of Solenoid Valve KitBe done through liquid charging R410A additional charging absolutely mustExample Use the same tools for R22 and for R410A Main tubing Distribution joint tubingRemark Main tubingWall-Mounted Type Ceiling-MountedTypeIndoor Unit Front viewOutdoor Unit Without snow- proof ducting Without platform Precautions When Installing in Heavy Snow AreasCeiling panel Unit installationUnit Ceiling panel Air direction Front directionAir direction Placing the Unit Inside the Ceiling Suspending the Indoor UnitInstalling the Drain Piping Start when you short the pin Be careful since the fan willOn the indoor control board Removing the corner cover Installing the Ceiling Panel Attaching the air-intake grille Wiring the Ceiling PanelWhen Removing the Ceiling Panel for Servicing Checking After InstallationAdjusting the Auto Flap Special Remarks DC Fan Tap Change ProcedurePlacing the Unit Inside the Ceiling Suspending the Indoor UnitDo not install an air bleeder as Installing the Drain PipingThis may cause water to spray From the drain pipe outletBefore Installing the Ceiling Panel How to Install the Ceiling Panel Main unitChecking the Drainage Checking the unit positionWiring the Ceiling Panel Installing the Ceiling PanelChecking After Installation How to Attach the Corner & Air-Intake GrilleWhen Removing the Ceiling Panel for Servicing Adjusting the Auto Flap23-5/8 22-3/64Level. If it is not level, water Confirm that the unit isLeakage may occur Be sure to use a level gaugeInstalling the Drain Piping 3WAYECO-iUS.indd 2008/02/07 Wiring Electrical Power Wiring Wiring connectionsM5 ss40 Ss12 or 5/32 ss15/32 For fasteningRemoving the side panel Removing the intake grilleAir leakage Installing the intake grille Installing the side panel and intake grilleOthers Check after installation If a wireless remote controller is used27/32 Indoor unit Inspection accessAir outlet duct flange Refrigerant tubingIt is important that you use extreme care Enough to support the weight of the unitSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strongSection directly after the connection port can be raised a Maximum of 19-11/16. Do not raise it any higher than19-11/16, as this could result in water leaks. Fig Be careful since the fan will start when you How to read the diagramShort the pin on the indoor control board Increasing the Fan Speed17-23/32 23-5/8 for checking and servicing the electrical system31/32 Min -31/32 Inspection plug Indoor Fan Performance How to Read the DiagramRefrigerant tubing drain hose position It is important that you use Wall and ceiling side opening positionExtreme care in supporting Indoor unit from the ceilApprox 63/64 Ceiling Surface Washer Nut Fixture Double nut Field supplyShaping the Tubing Duct for Fresh AirRear cover Downward gradient Min /100Check local electrical codes How to carry out power supply wiringRegulations before wir Ing. Also, check any specifiedInstalling the Rear Panel onto the Wall Selecting and Making a HoleIf the Wall is Wooden If the Wall is Brick, Concrete or Similar Removing the Grille to Install the Indoor UnitRemoving the grille Attaching the grilleDo not supply power to the unit or operate Installing the Drain HoseShaping the Tubing Right-rear tubing Left or left-rear tubingKHX2452 KHX0752 / 0952 / 1252Installing the Outdoor Unit Positions where anchor bolts are fastenedTransporting Routing the Tubing Remove the Brackets Used for TransportConnect the Tubing Prepare the TubingRefrigerant tube port Tubing size mm Outer dia ThicknessWork method Tightening torque for each capOutdoor unit Time delay fuse or Circuit capacity General Precautions on WiringInter-outdoor unit control wiring Use shielded wiringPower Wiring System DiagramWiring Controller For K, A, X, T, U and D TypesXM Type For XM TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Type Important Note When Wiring for Common TypeType XM Type Important Note When Wiring for XM TypeFlaring Procedure with a Flare Tool Connecting the Refrigerant TubingUse of the Flaring Method DeburringApproximate Tube diameter Tightening torqueTwo tubes arranged together Three tubes arranged togetherFour tubes arranged together Taping the Tubes Finishing the InstallationAir Purging with a Vacuum Pump for Test Run Preparation Leak testManifold gauge Vacuum pump 45 min. or more 90 min. or more EvacuationCharging additional refrigerant Use a cylinder designed for use with R410AFinishing the job Test RUN Test Run Procedure Items to Check Before the Test RunUnit with the unit Address setting of main outdoor unit S007 Unit No. setting Indoor unit setting S004 Rotary switch, redMain Outdoor Unit PCB Setting Automatic Address Setting from the Outdoor Unit Auto Address Setting Basic wiring diagram ExampleNo main unit Settings Outdoor main/sub22-9 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor Unit3 OFF Automatic Address Setting in Heating Mode Automatic Address Setting* from the Remote Controller Automatic Address Setting in Cooling ModeDisplay during automatic address setting LED 2Blink alternately If 1 indoor unit is connected to 1 remote controller Remote Controller Test Run SettingsChecking the indoor unit addresses LED Possible cause of malfunctionMessage Alarm messages displayed on system controller Way Air Discharge Semi-Concealed Type X, XM Types Should the power fail while the unit is running Tips for Energy SavingSoot Way air discharge semi-concealed type a Type 1-WAY100 TroubleshootingType standard static pressure Concealed Duct High-Static Pressure Type U, D TypesType high static pressure 101102 On the wired remote control unit103 CEILING-MOUNTED104 Or soot105 106 Tips for Energy Saving