Sanyo CHDZR14053, XMHX1252, XMHX1852, CHDZR09053 Amount 353 oz Amount 529 oz, Countermeasures

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Check of Density Limit

The room in which the air conditioner is to be installed requires a design that in the event of refrig- erant gas leaking out, its density will not exceed a set limit.

The refrigerant (R410A), which is used in the air condition- er, is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws imposed to protect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its density should rise excessively. Suffocation from leakage of refrigerant is almost non-exis- tent. With the recent increase in the number of high density buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effec- tive use of floor space, individual control, energy conserva- tion by curtailing heat and carrying power, etc.

Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared to conventional individual air conditioners. If a single unit of the multi air conditioner system is to be installed in a small room, select a suitable model and installation pro- cedure so that if the refrigerant accidentally leaks out, its density does not reach the limit (and in the event of an emergency, measures can be made before injury can occur).

In a room where the density may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The density is as given below.

Total amount of refrigerant (lbs)

Min. volume of the indoor unit installed room (ft.3)

<Density limit (oz/ft.3)

The density limit of refrigerant which is used in multi air condi- tioners is 0.3 oz/ft.3 (ISO 5149).

2.The standards for minimum room volume are as follows.

(1) No partition (shaded portion)

(2)When there is an effective opening with the adjacent room for ventilation of leaking refrigerant gas (open- ing without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).

Outdoor unit

Refrigerant tubing

Indoor unit

(3)If an indoor unit is installed in each partitioned room and the refrigerant tubing is interconnected, the small- est room of course becomes the object. But when mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next small- est room becomes the object.

 

 

Refrigerant tubing

 

 

Outdoor unit

Very

 

 

small

 

Indoor unit

room

 

 

 

Small

Medium

Large room

room

room

 

Mechanical ventilation device – Gas leak detector

NOTE

1.If there are 2 or more refrigerating systems in a single refrigerating device, the amount of refrigerant should be as charged in each independent device.

For the amount of charge in this example:

Outdoor unit

e.g., charged

 

 

 

 

 

 

e.g., charged

 

amount (353 oz)

 

 

 

 

 

 

 

 

 

 

 

 

 

amount (529 oz)

 

 

 

 

 

 

 

 

 

 

 

Indoor unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Room A Room B Room C Room D Room E Room F

The possible amount of leaked refrigerant gas in rooms A, B and C is 353 oz.

The possible amount of leaked refrigerant gas in rooms D, E and F is 529 oz.

3.The minimum indoor floor space compared with the amount of refrigerant is roughly as follows: (When the ceiling is 8.8 ft. high)

 

ft.3

 

 

 

 

 

 

 

 

 

 

ft.2

 

 

4000

 

 

 

 

 

 

 

 

 

 

 

454

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3500

 

Range below

 

 

 

 

 

 

398

indoorMin. floor area ceilingthe(when is 8.8 ft. high)

 

 

 

 

 

 

 

 

 

3000

 

the density limit of

 

 

 

 

341

indoorMin. volume

 

0.3 oz/ft.3

 

 

 

 

 

 

 

 

 

(countermeasures

 

 

500

 

(countermeasures

 

 

57

 

2500

 

not needed)

 

 

 

 

 

 

284

 

 

2000

 

 

 

 

 

 

 

 

 

 

 

227

 

 

1500

 

 

 

 

 

Range above

 

170

 

 

 

 

 

 

 

 

 

 

 

 

1000

 

 

 

 

 

the density limit of

 

114

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.3 oz/ft.3

 

 

 

 

 

 

0

 

 

 

 

 

needed)

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

200

400

600

800

1000

1200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

oz

 

Total amount of refrigerant

3

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Contents Optional Controllers Sanyo Commercial SolutionsR410A Models Indoor Units Outdoor Units…In an Area with High Winds For safe installation and trouble-free operation, you must…In a Room …In Moist or Uneven LocationsCountermeasures Amount 353 oz Amount 529 ozManifold gauge Vacuum pump Care regarding tubingBe sure to recharge the refrigerant only in liquid form Different tools requiredRefrigerating machine oil differs R22 Compressor specifications are differentSingle-outlet valve Existing tubing cannot be used especially R22Contents Test RUN 8-1. Preparing for Test Run Electrical Wiring 5-1. General Precautions on WiringHOW to Process Tubing AIR PurgingType of Copper Tube and Insulation Material Tools Required for Installation not suppliedAccessories Supplied Outdoor Unit Part nameConcealed Duct For sealing recessed portion of power supply4-Way Air Discharge Semi-Concealed X-Type 1-Way Air Discharge Semi-Concealed4-Way Air Discharge Semi-Concealed XM Type Concealed Duct High-Static PressureCeiling-Mounted Wall-MountedH3 C Tubing LengthBTU/h 95.500 153.600 Tubing Size 10 Main Tubing Size LA11 Main Tubing Size After Distribution LB, LC 12 Outdoor Unit Tubing Connection Size a D15 Refrigerant tubing Existing tubing can be used 17 Refrigerant Charge Amount at Shipment for outdoor unit System Limitations 18 System LimitationsCommon solenoid valve kit Header joint system Tube branching methods horizontal useHeader joint system Indoor Size Part B Part C Part D Part E Part F Part G Part H Inch Tubing size with thermal insulationModel name Cooling capacity after distribution Remarks Suction TubeDischarge Tube Liquid Tube 21 Dimensions for connections of each partOptional Solenoid Valve Kit Precautions on Installation of Solenoid Valve KitTypes and specifications SpecificationsUnit Relay kit Front Installation of Solenoid Valve KitMain tubing Distribution joint tubing R410A additional charging absolutely mustBe done through liquid charging Example Use the same tools for R22 and for R410ARemark Main tubingFront view Ceiling-MountedTypeWall-Mounted Type Indoor UnitOutdoor Unit Without snow- proof ducting Without platform Precautions When Installing in Heavy Snow AreasAir direction Front direction Unit installationCeiling panel Unit Ceiling panelAir direction Placing the Unit Inside the Ceiling Suspending the Indoor UnitInstalling the Drain Piping Start when you short the pin Be careful since the fan willOn the indoor control board Removing the corner cover Installing the Ceiling Panel Attaching the air-intake grille Wiring the Ceiling PanelSpecial Remarks DC Fan Tap Change Procedure Checking After InstallationWhen Removing the Ceiling Panel for Servicing Adjusting the Auto FlapPlacing the Unit Inside the Ceiling Suspending the Indoor UnitFrom the drain pipe outlet Installing the Drain PipingDo not install an air bleeder as This may cause water to sprayChecking the unit position How to Install the Ceiling Panel Main unitBefore Installing the Ceiling Panel Checking the DrainageWiring the Ceiling Panel Installing the Ceiling PanelAdjusting the Auto Flap How to Attach the Corner & Air-Intake GrilleChecking After Installation When Removing the Ceiling Panel for Servicing23-5/8 22-3/64Be sure to use a level gauge Confirm that the unit isLevel. If it is not level, water Leakage may occurInstalling the Drain Piping 3WAYECO-iUS.indd 2008/02/07 Ss12 or 5/32 ss15/32 For fastening Electrical Power Wiring Wiring connectionsWiring M5 ss40Removing the side panel Removing the intake grilleAir leakage If a wireless remote controller is used Installing the side panel and intake grilleInstalling the intake grille Others Check after installationRefrigerant tubing Inspection access27/32 Indoor unit Air outlet duct flangeCeiling. Ensure that the ceiling is strong Enough to support the weight of the unitIt is important that you use extreme care Supporting the indoor unit insideSection directly after the connection port can be raised a Maximum of 19-11/16. Do not raise it any higher than19-11/16, as this could result in water leaks. Fig Increasing the Fan Speed How to read the diagramBe careful since the fan will start when you Short the pin on the indoor control board17-23/32 23-5/8 for checking and servicing the electrical system31/32 Min -31/32 Inspection plug Indoor Fan Performance How to Read the DiagramRefrigerant tubing drain hose position Indoor unit from the ceil Wall and ceiling side opening positionIt is important that you use Extreme care in supportingApprox 63/64 Ceiling Surface Washer Nut Fixture Double nut Field supplyDownward gradient Min /100 Duct for Fresh AirShaping the Tubing Rear coverIng. Also, check any specified How to carry out power supply wiringCheck local electrical codes Regulations before wirInstalling the Rear Panel onto the Wall Selecting and Making a HoleIf the Wall is Wooden Attaching the grille Removing the Grille to Install the Indoor UnitIf the Wall is Brick, Concrete or Similar Removing the grilleLeft or left-rear tubing Installing the Drain HoseDo not supply power to the unit or operate Shaping the Tubing Right-rear tubingKHX2452 KHX0752 / 0952 / 1252Installing the Outdoor Unit Positions where anchor bolts are fastenedTransporting Routing the Tubing Remove the Brackets Used for TransportTubing size mm Outer dia Thickness Prepare the TubingConnect the Tubing Refrigerant tube portWork method Tightening torque for each capUse shielded wiring General Precautions on WiringOutdoor unit Time delay fuse or Circuit capacity Inter-outdoor unit control wiringFor K, A, X, T, U and D Types Wiring System DiagramPower Wiring ControllerXM Type For XM TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Type Important Note When Wiring for Common TypeType XM Type Important Note When Wiring for XM TypeDeburring Connecting the Refrigerant TubingFlaring Procedure with a Flare Tool Use of the Flaring MethodApproximate Tube diameter Tightening torqueTwo tubes arranged together Three tubes arranged togetherFour tubes arranged together Taping the Tubes Finishing the InstallationAir Purging with a Vacuum Pump for Test Run Preparation Leak testManifold gauge Vacuum pump 45 min. or more 90 min. or more EvacuationCharging additional refrigerant Use a cylinder designed for use with R410AFinishing the job Test RUN Test Run Procedure Items to Check Before the Test RunUnit with the unit Address setting of main outdoor unit S007 Unit No. setting Indoor unit setting S004 Rotary switch, redMain Outdoor Unit PCB Setting Outdoor main/sub Auto Address Setting Basic wiring diagram ExampleAutomatic Address Setting from the Outdoor Unit No main unit Settings22-9 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor Unit3 OFF Automatic Address Setting in Heating Mode Automatic Address Setting* from the Remote Controller Automatic Address Setting in Cooling ModeDisplay during automatic address setting LED 2Blink alternately If 1 indoor unit is connected to 1 remote controller Remote Controller Test Run SettingsChecking the indoor unit addresses LED Possible cause of malfunctionMessage Alarm messages displayed on system controller Way Air Discharge Semi-Concealed Type X, XM Types Should the power fail while the unit is running Tips for Energy SavingSoot Way air discharge semi-concealed type a Type 1-WAY100 Troubleshooting101 Concealed Duct High-Static Pressure Type U, D TypesType standard static pressure Type high static pressure102 On the wired remote control unit103 CEILING-MOUNTED104 Or soot105 106 Tips for Energy Saving