Sanyo CHDZR09053, XMHX1252 Checking the Drainage, How to Install the Ceiling Panel Main unit

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3-12. Checking the Drainage

After wiring and drain piping are completed, use the following pro- cedure to check that the water will drain smoothly. For this, pre- pare a bucket and wiping cloth to catch and wipe up spilled water.

(1)Connect power to the power terminal board (R, S terminals) inside the electrical component box.

(2)Slowly pour approx. 0.13 gal of water into the drain pan to check drainage. (Fig. 3-37)

(3)Short the check pin (CHK) on the indoor control board and operate the drain pump. Check the water flow through the transparent drain pipe and see if there is any leakage.

(4)When the check of drainage is complete, open the check pin (CHK) and remount the tube cover.

Water drain

XM

Over

3-15/16"

Plastic container

Drain pan outlet

 

for water intake

Water

 

 

Fig. 3-37

 

(Approx. 0.13 gal)

Amust be within the range of 33/64" to 45/64". (Fig. 3-38)

If not within this range, malfunction or other trouble may occur.

Be careful since the fan will start

CAUTION

when you short the pin on the

 

 

indoor control board.

 

3-13. How to Install the Ceiling Panel

A

 

Main unit

Ceiling opening dimension

Checking the unit position

(1)Check that the ceiling hole is within this range:

23-5/8" × 23-5/8"

(2)Confirm that the position of the indoor unit and the ceiling as shown in the diagram. If the positions of the ceiling surface and unit do not match, air leak- age, water leakage, flap operation failure, or other problems may occur.

Ceiling side

Fig. 3-38

Flap

Fig. 3-39

CAUTION

Screw

 

Never place the panel face-down. Either hang it verti-

Latch

cally or place it on top of a projecting object. Placing it

 

face-down will damage the surface.

 

Do not touch the flap or apply force to it. (This may cause flap malfunction.)

3-13-1. Before Installing the Ceiling Panel

(1)Remove the air-intake grille and air filter from the ceiling panel.

a) Slide the air-intake grille catches in the direction

Air-intake grille

Ceiling panel

1

shown by the arrows 1 to open the grille. (Fig. 3-40)

1

2

b) With the air-intake grille opened, remove the grille

hinge from the ceiling panel by sliding it in the

direction shown by the arrow 2 . (Fig. 3-41)

(2) Removing the corner cover

a) Remove the screws on the corner and slide the

Air-intake grille hinge

Fig. 3-40

Fig. 3-41

 

Corner cover

2

latches in the direction of the arrow 1 to discon-

nect the hinges (3 locations). (Fig. 3-42) Then,

remove the air-intake grille in the direction of the

1

Push

1

arrow 2 . (Fig. 3-43)

Ceiling panel

Corner cover

Fig. 3-42

Fig. 3-43

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Contents R410A Models Indoor Units Sanyo Commercial SolutionsOutdoor Units Optional Controllers…In a Room For safe installation and trouble-free operation, you must…In Moist or Uneven Locations …In an Area with High WindsCountermeasures Amount 353 oz Amount 529 ozBe sure to recharge the refrigerant only in liquid form Care regarding tubingDifferent tools required Manifold gauge Vacuum pumpSingle-outlet valve Compressor specifications are differentExisting tubing cannot be used especially R22 Refrigerating machine oil differs R22Contents HOW to Process Tubing Electrical Wiring 5-1. General Precautions on WiringAIR Purging Test RUN 8-1. Preparing for Test RunAccessories Supplied Tools Required for Installation not suppliedOutdoor Unit Part name Type of Copper Tube and Insulation Material4-Way Air Discharge Semi-Concealed X-Type For sealing recessed portion of power supply1-Way Air Discharge Semi-Concealed Concealed DuctCeiling-Mounted Concealed Duct High-Static PressureWall-Mounted 4-Way Air Discharge Semi-Concealed XM TypeH3 C Tubing Length11 Main Tubing Size After Distribution LB, LC Tubing Size 10 Main Tubing Size LA12 Outdoor Unit Tubing Connection Size a D BTU/h 95.500 153.60015 Refrigerant tubing Existing tubing can be used System Limitations 18 System Limitations 17 Refrigerant Charge Amount at Shipment for outdoor unitCommon solenoid valve kit Tube branching methods horizontal use Header joint systemHeader joint system Indoor Model name Cooling capacity after distribution Remarks Tubing size with thermal insulationSuction Tube Size Part B Part C Part D Part E Part F Part G Part H InchDischarge Tube Liquid Tube 21 Dimensions for connections of each partTypes and specifications Precautions on Installation of Solenoid Valve KitSpecifications Optional Solenoid Valve KitUnit Relay kit Front Installation of Solenoid Valve KitBe done through liquid charging R410A additional charging absolutely mustExample Use the same tools for R22 and for R410A Main tubing Distribution joint tubingRemark Main tubingWall-Mounted Type Ceiling-MountedTypeIndoor Unit Front viewOutdoor Unit Without snow- proof ducting Without platform Precautions When Installing in Heavy Snow AreasCeiling panel Unit installationUnit Ceiling panel Air direction Front directionAir direction Placing the Unit Inside the Ceiling Suspending the Indoor UnitInstalling the Drain Piping Be careful since the fan will Start when you short the pinOn the indoor control board Removing the corner cover Installing the Ceiling Panel Attaching the air-intake grille Wiring the Ceiling PanelWhen Removing the Ceiling Panel for Servicing Checking After InstallationAdjusting the Auto Flap Special Remarks DC Fan Tap Change ProcedurePlacing the Unit Inside the Ceiling Suspending the Indoor UnitDo not install an air bleeder as Installing the Drain PipingThis may cause water to spray From the drain pipe outletBefore Installing the Ceiling Panel How to Install the Ceiling Panel Main unitChecking the Drainage Checking the unit positionWiring the Ceiling Panel Installing the Ceiling PanelChecking After Installation How to Attach the Corner & Air-Intake GrilleWhen Removing the Ceiling Panel for Servicing Adjusting the Auto Flap23-5/8 22-3/64Level. If it is not level, water Confirm that the unit isLeakage may occur Be sure to use a level gaugeInstalling the Drain Piping 3WAYECO-iUS.indd 2008/02/07 Wiring Electrical Power Wiring Wiring connectionsM5 ss40 Ss12 or 5/32 ss15/32 For fasteningRemoving the side panel Removing the intake grilleAir leakage Installing the intake grille Installing the side panel and intake grilleOthers Check after installation If a wireless remote controller is used27/32 Indoor unit Inspection accessAir outlet duct flange Refrigerant tubingIt is important that you use extreme care Enough to support the weight of the unitSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strongMaximum of 19-11/16. Do not raise it any higher than Section directly after the connection port can be raised a19-11/16, as this could result in water leaks. Fig Be careful since the fan will start when you How to read the diagramShort the pin on the indoor control board Increasing the Fan Speed17-23/32 23-5/8 for checking and servicing the electrical system31/32 Min -31/32 Inspection plug Indoor Fan Performance How to Read the DiagramRefrigerant tubing drain hose position It is important that you use Wall and ceiling side opening positionExtreme care in supporting Indoor unit from the ceilApprox 63/64 Ceiling Surface Washer Nut Fixture Double nut Field supplyShaping the Tubing Duct for Fresh AirRear cover Downward gradient Min /100Check local electrical codes How to carry out power supply wiringRegulations before wir Ing. Also, check any specifiedSelecting and Making a Hole Installing the Rear Panel onto the WallIf the Wall is Wooden If the Wall is Brick, Concrete or Similar Removing the Grille to Install the Indoor UnitRemoving the grille Attaching the grilleDo not supply power to the unit or operate Installing the Drain HoseShaping the Tubing Right-rear tubing Left or left-rear tubingKHX2452 KHX0752 / 0952 / 1252Positions where anchor bolts are fastened Installing the Outdoor UnitTransporting Routing the Tubing Remove the Brackets Used for TransportConnect the Tubing Prepare the TubingRefrigerant tube port Tubing size mm Outer dia ThicknessWork method Tightening torque for each capOutdoor unit Time delay fuse or Circuit capacity General Precautions on WiringInter-outdoor unit control wiring Use shielded wiringPower Wiring System DiagramWiring Controller For K, A, X, T, U and D TypesXM Type For XM TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Type Important Note When Wiring for Common TypeType XM Type Important Note When Wiring for XM TypeFlaring Procedure with a Flare Tool Connecting the Refrigerant TubingUse of the Flaring Method DeburringApproximate Tube diameter Tightening torqueThree tubes arranged together Two tubes arranged togetherFour tubes arranged together Taping the Tubes Finishing the InstallationLeak test Air Purging with a Vacuum Pump for Test Run PreparationManifold gauge Vacuum pump 45 min. or more 90 min. or more EvacuationUse a cylinder designed for use with R410A Charging additional refrigerantFinishing the job Test RUN Items to Check Before the Test Run Test Run ProcedureUnit with the unit Address setting of main outdoor unit S007 Unit No. setting Indoor unit setting S004 Rotary switch, redMain Outdoor Unit PCB Setting Automatic Address Setting from the Outdoor Unit Auto Address Setting Basic wiring diagram ExampleNo main unit Settings Outdoor main/sub22-9 Automatic Address Setting from Outdoor Unit Automatic Address Setting no compressor operation3 OFF Automatic Address Setting in Heating Mode Automatic Address Setting* from the Remote Controller Automatic Address Setting in Cooling ModeLED 2 Display during automatic address settingBlink alternately Remote Controller Test Run Settings If 1 indoor unit is connected to 1 remote controllerChecking the indoor unit addresses LED Possible cause of malfunctionMessage Alarm messages displayed on system controller Way Air Discharge Semi-Concealed Type X, XM Types Tips for Energy Saving Should the power fail while the unit is runningSoot Way air discharge semi-concealed type a Type 1-WAY100 TroubleshootingType standard static pressure Concealed Duct High-Static Pressure Type U, D TypesType high static pressure 101102 On the wired remote control unit103 CEILING-MOUNTED104 Or soot105 106 Tips for Energy Saving