Sanyo CHDZR09053 Fixture Double nut Field supply, Approx 63/64 Ceiling Surface Washer Nut

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(5)Before suspending the indoor unit, remove the 2 or 3 screws on the latch of the air-intake grilles, open the grilles, and remove them by pushing the claws of the hinges as shown in Fig. 3-117. Then remove both side panels sliding them along the unit toward the front after removing the 2 attachment screws. (Fig. 3-118)

(6)Carry out the preparation for suspending the indoor unit. The suspension method varies depending on whether there is a suspended ceiling or not. (Figs. 3-119 and 3-120)

(7)Suspend the indoor unit as follows:

a)Mount 1 washer and 2 hexagonal nuts on each suspension bolt as shown in Fig. 3-121.

b)Lift the indoor unit, and place it on the washers through the notches, in order to fix it in place. (Fig. 3-122)

c)Tighten the 2 hexagonal nuts on each suspension bolt to suspend the indoor unit as shown in Fig. 3-123.

NOTE

The ceiling surface is not always level. Please confirm that the indoor unit is evenly suspended. For the installation to be correct, leave a clearance of about 3/8" between the ceiling panel and the ceiling surface and fill the gap with an appropriate insulation or filler material.

(8)If the tubing and wiring are to go towards the rear of the unit, make holes in the wall. (Fig. 3-124)

(9)Measure the thickness of the wall from the inside to the outside and cut PVC pipe at a slight angle to fit. Insert the PVC pipe in the wall.

(Fig. 3-125)

Slide toward front side

Side panel

Fig. 3-118

 

Suspension bolt

 

(field supply)

Unit

Ceiling surface

 

 

Washer (supplied)

Fixture

Double nut

(field supply)

Fig. 3-119

 

Suspension bolt

 

(field supply)

 

Washer (field supply)

Unit

T

 

 

Washer (supplied)

 

Double nut

 

(field supply)

Fig. 3-120

Approx.

63/64"

Ceiling

surface

Washer

Nut

(supplied)

(field supply)

 

Suspension bolt

Fig. 3-121

Fig. 3-122

NOTE

The hole should be made at a slight downward slant to the outside.

Indoor

Outdoor

side

side

Fig. 3-124

Fig. 3-123

PVC pipe (locally purchased)

INSIDE

Wall

OUTSIDE

 

 

 

 

PVC pipe

 

 

Slight

 

 

angle

Cut at slight angle

Fig. 3-125

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Contents R410A Models Indoor Units Sanyo Commercial SolutionsOutdoor Units Optional Controllers…In a Room For safe installation and trouble-free operation, you must…In Moist or Uneven Locations …In an Area with High WindsCountermeasures Amount 353 oz Amount 529 ozBe sure to recharge the refrigerant only in liquid form Care regarding tubingDifferent tools required Manifold gauge Vacuum pumpSingle-outlet valve Compressor specifications are differentExisting tubing cannot be used especially R22 Refrigerating machine oil differs R22Contents HOW to Process Tubing Electrical Wiring 5-1. General Precautions on WiringAIR Purging Test RUN 8-1. Preparing for Test RunAccessories Supplied Tools Required for Installation not suppliedOutdoor Unit Part name Type of Copper Tube and Insulation Material4-Way Air Discharge Semi-Concealed X-Type For sealing recessed portion of power supply1-Way Air Discharge Semi-Concealed Concealed DuctCeiling-Mounted Concealed Duct High-Static PressureWall-Mounted 4-Way Air Discharge Semi-Concealed XM TypeH3 C Tubing Length11 Main Tubing Size After Distribution LB, LC Tubing Size 10 Main Tubing Size LA12 Outdoor Unit Tubing Connection Size a D BTU/h 95.500 153.60015 Refrigerant tubing Existing tubing can be used 17 Refrigerant Charge Amount at Shipment for outdoor unit System Limitations 18 System LimitationsCommon solenoid valve kit Header joint system Tube branching methods horizontal useHeader joint system Indoor Model name Cooling capacity after distribution Remarks Tubing size with thermal insulationSuction Tube Size Part B Part C Part D Part E Part F Part G Part H InchDischarge Tube Liquid Tube 21 Dimensions for connections of each partTypes and specifications Precautions on Installation of Solenoid Valve KitSpecifications Optional Solenoid Valve KitUnit Relay kit Front Installation of Solenoid Valve KitBe done through liquid charging R410A additional charging absolutely mustExample Use the same tools for R22 and for R410A Main tubing Distribution joint tubingRemark Main tubingWall-Mounted Type Ceiling-MountedTypeIndoor Unit Front viewOutdoor Unit Without snow- proof ducting Without platform Precautions When Installing in Heavy Snow AreasCeiling panel Unit installationUnit Ceiling panel Air direction Front directionAir direction Placing the Unit Inside the Ceiling Suspending the Indoor UnitInstalling the Drain Piping Start when you short the pin Be careful since the fan willOn the indoor control board Removing the corner cover Installing the Ceiling Panel Attaching the air-intake grille Wiring the Ceiling PanelWhen Removing the Ceiling Panel for Servicing Checking After InstallationAdjusting the Auto Flap Special Remarks DC Fan Tap Change ProcedurePlacing the Unit Inside the Ceiling Suspending the Indoor UnitDo not install an air bleeder as Installing the Drain PipingThis may cause water to spray From the drain pipe outletBefore Installing the Ceiling Panel How to Install the Ceiling Panel Main unitChecking the Drainage Checking the unit positionWiring the Ceiling Panel Installing the Ceiling PanelChecking After Installation How to Attach the Corner & Air-Intake GrilleWhen Removing the Ceiling Panel for Servicing Adjusting the Auto Flap23-5/8 22-3/64Level. If it is not level, water Confirm that the unit isLeakage may occur Be sure to use a level gaugeInstalling the Drain Piping 3WAYECO-iUS.indd 2008/02/07 Wiring Electrical Power Wiring Wiring connectionsM5 ss40 Ss12 or 5/32 ss15/32 For fasteningRemoving the side panel Removing the intake grilleAir leakage Installing the intake grille Installing the side panel and intake grilleOthers Check after installation If a wireless remote controller is used27/32 Indoor unit Inspection accessAir outlet duct flange Refrigerant tubingIt is important that you use extreme care Enough to support the weight of the unitSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strongSection directly after the connection port can be raised a Maximum of 19-11/16. Do not raise it any higher than19-11/16, as this could result in water leaks. Fig Be careful since the fan will start when you How to read the diagramShort the pin on the indoor control board Increasing the Fan Speed17-23/32 23-5/8 for checking and servicing the electrical system31/32 Min -31/32 Inspection plug Indoor Fan Performance How to Read the DiagramRefrigerant tubing drain hose position It is important that you use Wall and ceiling side opening positionExtreme care in supporting Indoor unit from the ceilApprox 63/64 Ceiling Surface Washer Nut Fixture Double nut Field supplyShaping the Tubing Duct for Fresh AirRear cover Downward gradient Min /100Check local electrical codes How to carry out power supply wiringRegulations before wir Ing. Also, check any specifiedInstalling the Rear Panel onto the Wall Selecting and Making a HoleIf the Wall is Wooden If the Wall is Brick, Concrete or Similar Removing the Grille to Install the Indoor UnitRemoving the grille Attaching the grilleDo not supply power to the unit or operate Installing the Drain HoseShaping the Tubing Right-rear tubing Left or left-rear tubingKHX2452 KHX0752 / 0952 / 1252Installing the Outdoor Unit Positions where anchor bolts are fastenedTransporting Routing the Tubing Remove the Brackets Used for TransportConnect the Tubing Prepare the TubingRefrigerant tube port Tubing size mm Outer dia ThicknessWork method Tightening torque for each capOutdoor unit Time delay fuse or Circuit capacity General Precautions on WiringInter-outdoor unit control wiring Use shielded wiringPower Wiring System DiagramWiring Controller For K, A, X, T, U and D TypesXM Type For XM TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Type Important Note When Wiring for Common TypeType XM Type Important Note When Wiring for XM TypeFlaring Procedure with a Flare Tool Connecting the Refrigerant TubingUse of the Flaring Method DeburringApproximate Tube diameter Tightening torqueTwo tubes arranged together Three tubes arranged togetherFour tubes arranged together Taping the Tubes Finishing the InstallationAir Purging with a Vacuum Pump for Test Run Preparation Leak testManifold gauge Vacuum pump 45 min. or more 90 min. or more EvacuationCharging additional refrigerant Use a cylinder designed for use with R410AFinishing the job Test RUN Test Run Procedure Items to Check Before the Test RunUnit with the unit Address setting of main outdoor unit S007 Unit No. setting Indoor unit setting S004 Rotary switch, redMain Outdoor Unit PCB Setting Automatic Address Setting from the Outdoor Unit Auto Address Setting Basic wiring diagram ExampleNo main unit Settings Outdoor main/sub22-9 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor Unit3 OFF Automatic Address Setting in Heating Mode Automatic Address Setting* from the Remote Controller Automatic Address Setting in Cooling ModeDisplay during automatic address setting LED 2Blink alternately If 1 indoor unit is connected to 1 remote controller Remote Controller Test Run SettingsChecking the indoor unit addresses LED Possible cause of malfunctionMessage Alarm messages displayed on system controller Way Air Discharge Semi-Concealed Type X, XM Types Should the power fail while the unit is running Tips for Energy SavingSoot Way air discharge semi-concealed type a Type 1-WAY100 TroubleshootingType standard static pressure Concealed Duct High-Static Pressure Type U, D TypesType high static pressure 101102 On the wired remote control unit103 CEILING-MOUNTED104 Or soot105 106 Tips for Energy Saving