Sanyo CHDZR09053, XMHX1252, XMHX1852, CHDZR14053, 85464369098000 Installing the Drain Piping

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CAUTION

The indoor unit includes a drain pump. Be sure to use a level gauge and verify that the unit is level.

Before inserting the ceiling material, complete as much of the drain piping work and refrigerant tubing work as possible.

(6) The distance between the unit and the opening of

A

the ceiling and the distance between the bottom surface of the ceiling and the bottom surface of the flange of the unit should follow the dimensions given in Figs. 3-60 and 3-61.

3-16. Installing the Drain Piping

(1)Prepare standard hard PVC pipe (O.D. 1-1/4") for the drain and use the supplied drain hose and hose band to prevent water leaks.

The PVC pipe must be purchased separately. The unit’s transparent drain port allows you to check drainage. (Fig. 3-62)

CAUTION

Do not use adhesive at the drain connection port on the indoor unit.

Insert the drain pipe until it contacts the socket, as shown in the figure at right, then secure it tightly with the hose band.

Tighten the hose clamps so their locking nuts face upward. (Fig. 3-62)

Do not use the supplied drain hose bent at a 90° angle. (The maximum permissible bend is 45°.)

Check the drainage at the unit drain port (transparent).

(2)After checking the drainage, wrap the supplied packing and drain pipe insulator around the pipe, then secure it with the supplied clamps. (Fig. 3-63)

NOTE

Make sure the drain pipe has a downward gradient (1/100 or more) and that there are no water traps.

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19/32

2-1/8

2-1/8

 

 

Suspension bolts

 

 

Tubing side

 

19/32

Suspension bolts

Unit: in.

 

 

 

 

 

 

 

Fig. 3-60

 

 

 

 

Ceiling

 

 

 

material

25/32

25/32

 

25/32

 

 

 

Fig. 3-61

 

Align the hose band with end of the

 

hose, and tighten so that it does not

 

contact the bead.

 

 

 

Drainage check

 

 

 

Hard PVC

section on drain port

 

Hard PVC

pipe

(transparent)

Drain hose

VP-25

 

 

(supplied)

socket VP-25

 

 

 

(not supplied)

(not supplied)

 

 

 

 

 

 

 

PVC adhesive

 

Bead

Packing (supplied)

 

 

 

 

 

Fig. 3-62

Drain insulator (supplied)

Fig. 3-63

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Contents Outdoor Units Sanyo Commercial SolutionsR410A Models Indoor Units Optional Controllers…In Moist or Uneven Locations For safe installation and trouble-free operation, you must…In a Room …In an Area with High WindsAmount 353 oz Amount 529 oz CountermeasuresDifferent tools required Care regarding tubingBe sure to recharge the refrigerant only in liquid form Manifold gauge Vacuum pumpExisting tubing cannot be used especially R22 Compressor specifications are differentSingle-outlet valve Refrigerating machine oil differs R22Contents AIR Purging Electrical Wiring 5-1. General Precautions on WiringHOW to Process Tubing Test RUN 8-1. Preparing for Test RunOutdoor Unit Part name Tools Required for Installation not suppliedAccessories Supplied Type of Copper Tube and Insulation Material1-Way Air Discharge Semi-Concealed For sealing recessed portion of power supply4-Way Air Discharge Semi-Concealed X-Type Concealed DuctWall-Mounted Concealed Duct High-Static PressureCeiling-Mounted 4-Way Air Discharge Semi-Concealed XM TypeTubing Length H3 C12 Outdoor Unit Tubing Connection Size a D Tubing Size 10 Main Tubing Size LA11 Main Tubing Size After Distribution LB, LC BTU/h 95.500 153.60015 Refrigerant tubing Existing tubing can be used 17 Refrigerant Charge Amount at Shipment for outdoor unit System Limitations 18 System LimitationsCommon solenoid valve kit Header joint system Tube branching methods horizontal useHeader joint system Indoor Suction Tube Tubing size with thermal insulationModel name Cooling capacity after distribution Remarks Size Part B Part C Part D Part E Part F Part G Part H Inch21 Dimensions for connections of each part Discharge Tube Liquid TubeSpecifications Precautions on Installation of Solenoid Valve KitTypes and specifications Optional Solenoid Valve KitUnit Installation of Solenoid Valve Kit Relay kit FrontExample Use the same tools for R22 and for R410A R410A additional charging absolutely mustBe done through liquid charging Main tubing Distribution joint tubingMain tubing RemarkIndoor Unit Ceiling-MountedTypeWall-Mounted Type Front viewOutdoor Unit Precautions When Installing in Heavy Snow Areas Without snow- proof ducting Without platformUnit Ceiling panel Unit installationCeiling panel Air direction Front directionAir direction Suspending the Indoor Unit Placing the Unit Inside the CeilingInstalling the Drain Piping Start when you short the pin Be careful since the fan willOn the indoor control board Removing the corner cover Installing the Ceiling Panel Wiring the Ceiling Panel Attaching the air-intake grilleAdjusting the Auto Flap Checking After InstallationWhen Removing the Ceiling Panel for Servicing Special Remarks DC Fan Tap Change ProcedureSuspending the Indoor Unit Placing the Unit Inside the CeilingThis may cause water to spray Installing the Drain PipingDo not install an air bleeder as From the drain pipe outletChecking the Drainage How to Install the Ceiling Panel Main unitBefore Installing the Ceiling Panel Checking the unit positionInstalling the Ceiling Panel Wiring the Ceiling PanelWhen Removing the Ceiling Panel for Servicing How to Attach the Corner & Air-Intake GrilleChecking After Installation Adjusting the Auto Flap22-3/64 23-5/8Leakage may occur Confirm that the unit isLevel. If it is not level, water Be sure to use a level gaugeInstalling the Drain Piping 3WAYECO-iUS.indd 2008/02/07 M5 ss40 Electrical Power Wiring Wiring connectionsWiring Ss12 or 5/32 ss15/32 For fasteningRemoving the intake grille Removing the side panelAir leakage Others Check after installation Installing the side panel and intake grilleInstalling the intake grille If a wireless remote controller is usedAir outlet duct flange Inspection access27/32 Indoor unit Refrigerant tubingSupporting the indoor unit inside Enough to support the weight of the unitIt is important that you use extreme care Ceiling. Ensure that the ceiling is strongSection directly after the connection port can be raised a Maximum of 19-11/16. Do not raise it any higher than19-11/16, as this could result in water leaks. Fig Short the pin on the indoor control board How to read the diagramBe careful since the fan will start when you Increasing the Fan Speed23-5/8 for checking and servicing the electrical system 17-23/3231/32 Indoor Fan Performance How to Read the Diagram Min -31/32 Inspection plugRefrigerant tubing drain hose position Extreme care in supporting Wall and ceiling side opening positionIt is important that you use Indoor unit from the ceilFixture Double nut Field supply Approx 63/64 Ceiling Surface Washer NutRear cover Duct for Fresh AirShaping the Tubing Downward gradient Min /100Regulations before wir How to carry out power supply wiringCheck local electrical codes Ing. Also, check any specifiedInstalling the Rear Panel onto the Wall Selecting and Making a HoleIf the Wall is Wooden Removing the grille Removing the Grille to Install the Indoor UnitIf the Wall is Brick, Concrete or Similar Attaching the grilleShaping the Tubing Right-rear tubing Installing the Drain HoseDo not supply power to the unit or operate Left or left-rear tubingKHX0752 / 0952 / 1252 KHX2452Installing the Outdoor Unit Positions where anchor bolts are fastenedTransporting Remove the Brackets Used for Transport Routing the TubingRefrigerant tube port Prepare the TubingConnect the Tubing Tubing size mm Outer dia ThicknessTightening torque for each cap Work methodInter-outdoor unit control wiring General Precautions on WiringOutdoor unit Time delay fuse or Circuit capacity Use shielded wiringWiring Controller Wiring System DiagramPower For K, A, X, T, U and D TypesFor XM Type XM TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Important Note When Wiring for Common Type TypeType Important Note When Wiring for XM Type XM TypeUse of the Flaring Method Connecting the Refrigerant TubingFlaring Procedure with a Flare Tool DeburringTube diameter Tightening torque ApproximateTwo tubes arranged together Three tubes arranged togetherFour tubes arranged together Finishing the Installation Taping the TubesAir Purging with a Vacuum Pump for Test Run Preparation Leak testManifold gauge Vacuum pump Evacuation 45 min. or more 90 min. or moreCharging additional refrigerant Use a cylinder designed for use with R410AFinishing the job Test RUN Test Run Procedure Items to Check Before the Test RunUnit with the unit Indoor unit setting S004 Rotary switch, red Address setting of main outdoor unit S007 Unit No. settingMain Outdoor Unit PCB Setting No main unit Settings Auto Address Setting Basic wiring diagram ExampleAutomatic Address Setting from the Outdoor Unit Outdoor main/sub22-9 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor Unit3 OFF Automatic Address Setting in Heating Mode Automatic Address Setting in Cooling Mode Automatic Address Setting* from the Remote ControllerDisplay during automatic address setting LED 2Blink alternately If 1 indoor unit is connected to 1 remote controller Remote Controller Test Run SettingsChecking the indoor unit addresses Possible cause of malfunction LEDMessage Alarm messages displayed on system controller Way Air Discharge Semi-Concealed Type X, XM Types Should the power fail while the unit is running Tips for Energy SavingSoot Type 1-WAY Way air discharge semi-concealed type aTroubleshooting 100Type high static pressure Concealed Duct High-Static Pressure Type U, D TypesType standard static pressure 101On the wired remote control unit 102CEILING-MOUNTED 103Or soot 104105 Tips for Energy Saving 106