Sanyo 85464369098000, XMHX1252, XMHX1852, CHDZR09053, CHDZR14053 Installing the Drain Piping

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(2)The length of suspension bolts must be appropriate for a distance between the bottom of the bolt and the bottom of the unit of more than 19/32 in. as shown in Fig. 3-5.

(3)Thread the 3 hexagonal nuts and 2 washers (field supply) onto each of the 4 suspension bolts as shown in Fig. 3-5. Use 1 nut and 1 washer for the upper side, and 2 nuts and 1 washer for the lower side, so that the unit will not fall off the suspension lugs.

(4)Adjust so that the distance between the unit and the ceiling bottom is 15/32 to 43/64 in. Tighten the nuts on the upper side and lower side of the suspension lug.

(5)Remove the protective polyethylene used to protect the fan parts during transport.

3-4. Installing the Drain Piping

(1)Prepare a standard hard PVC pipe (O.D. 1-1/4 in.) for the drain and use the supplied drain hose and hose band to prevent water leaks.

The PVC pipe must be purchased separately. The unit’s transparent drain port allows you to check drain- age. (Fig. 3-6)

CAUTION

Insert the drain pipe until it contacts the socket, as shown in Fig. 3-6, then secure it tightly with the hose band.

Do not use adhesive when connecting the supplied hose.

Reasons: 1. It may cause water to leak from the connection. Since the connection is slippery just after the adhesive has been applied, the pipe easily slips off.

2.The pipe cannot be removed when maintenance is needed.

Do not bend the supplied drain hose 90° or more. The hose may slip off.

Align the hose bands with the end of the hose. Tighten the hose band firmly. Please make sure that the bead is not covered by the hose band. (Fig. 3-6)

 

Suspension bolt

Nuts and washers

Suspension lug

(use for upper and lower)

 

X

Double nut

 

 

 

Notch

 

 

 

 

 

 

 

15/32 – 43/64 (12 – 17)

Unit: in. (mm)

Fig. 3-5

 

 

 

 

 

 

 

Hard PVC

 

 

Hose band

 

socket

Hard PVC pipe

 

 

VP-25

 

Supplied

VP-25

Connection pipe

drain hose

(Field supply)

(Field supply)

(drain port)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PVC adhesive

Align the hose

Packing

(supplied)

band with the end

 

of the pipe

 

Bead

Fig. 3-6

Drain insulator (supplied)

Fig. 3-7

Air bleeder prohibited

CAUTION

Tighten the hose clamps so their locking nuts face upward. (Fig. 3-6)

Fig. 3-8

(2)After checking the drainage, wrap the supplied packing and drain pipe insulator around the pipe. (Fig. 3-7)

NOTE

Make sure the drain pipe has a downward gradient (1/100 or more) and that there are no water traps.

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Do not install an air bleeder

CAUTION

as this may cause water to spray from the drain pipe outlet. (Fig. 3-8)

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Contents R410A Models Indoor Units Sanyo Commercial SolutionsOutdoor Units Optional Controllers…In a Room For safe installation and trouble-free operation, you must…In Moist or Uneven Locations …In an Area with High WindsCountermeasures Amount 353 oz Amount 529 ozBe sure to recharge the refrigerant only in liquid form Care regarding tubingDifferent tools required Manifold gauge Vacuum pumpSingle-outlet valve Compressor specifications are differentExisting tubing cannot be used especially R22 Refrigerating machine oil differs R22Contents HOW to Process Tubing Electrical Wiring 5-1. General Precautions on WiringAIR Purging Test RUN 8-1. Preparing for Test RunAccessories Supplied Tools Required for Installation not suppliedOutdoor Unit Part name Type of Copper Tube and Insulation Material4-Way Air Discharge Semi-Concealed X-Type For sealing recessed portion of power supply1-Way Air Discharge Semi-Concealed Concealed DuctCeiling-Mounted Concealed Duct High-Static PressureWall-Mounted 4-Way Air Discharge Semi-Concealed XM TypeH3 C Tubing Length11 Main Tubing Size After Distribution LB, LC Tubing Size 10 Main Tubing Size LA12 Outdoor Unit Tubing Connection Size a D BTU/h 95.500 153.60015 Refrigerant tubing Existing tubing can be used Common solenoid valve kit 17 Refrigerant Charge Amount at Shipment for outdoor unitSystem Limitations 18 System Limitations Header joint system Indoor Header joint systemTube branching methods horizontal use Model name Cooling capacity after distribution Remarks Tubing size with thermal insulationSuction Tube Size Part B Part C Part D Part E Part F Part G Part H InchDischarge Tube Liquid Tube 21 Dimensions for connections of each partTypes and specifications Precautions on Installation of Solenoid Valve KitSpecifications Optional Solenoid Valve KitUnit Relay kit Front Installation of Solenoid Valve KitBe done through liquid charging R410A additional charging absolutely mustExample Use the same tools for R22 and for R410A Main tubing Distribution joint tubingRemark Main tubingWall-Mounted Type Ceiling-MountedTypeIndoor Unit Front viewOutdoor Unit Without snow- proof ducting Without platform Precautions When Installing in Heavy Snow AreasCeiling panel Unit installationUnit Ceiling panel Air direction Front directionAir direction Placing the Unit Inside the Ceiling Suspending the Indoor UnitInstalling the Drain Piping On the indoor control board Start when you short the pinBe careful since the fan will Removing the corner cover Installing the Ceiling Panel Attaching the air-intake grille Wiring the Ceiling PanelWhen Removing the Ceiling Panel for Servicing Checking After InstallationAdjusting the Auto Flap Special Remarks DC Fan Tap Change ProcedurePlacing the Unit Inside the Ceiling Suspending the Indoor UnitDo not install an air bleeder as Installing the Drain PipingThis may cause water to spray From the drain pipe outletBefore Installing the Ceiling Panel How to Install the Ceiling Panel Main unitChecking the Drainage Checking the unit positionWiring the Ceiling Panel Installing the Ceiling PanelChecking After Installation How to Attach the Corner & Air-Intake GrilleWhen Removing the Ceiling Panel for Servicing Adjusting the Auto Flap23-5/8 22-3/64Level. If it is not level, water Confirm that the unit isLeakage may occur Be sure to use a level gaugeInstalling the Drain Piping 3WAYECO-iUS.indd 2008/02/07 Wiring Electrical Power Wiring Wiring connectionsM5 ss40 Ss12 or 5/32 ss15/32 For fasteningRemoving the side panel Removing the intake grilleAir leakage Installing the intake grille Installing the side panel and intake grilleOthers Check after installation If a wireless remote controller is used27/32 Indoor unit Inspection accessAir outlet duct flange Refrigerant tubingIt is important that you use extreme care Enough to support the weight of the unitSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strong19-11/16, as this could result in water leaks. Fig Section directly after the connection port can be raised aMaximum of 19-11/16. Do not raise it any higher than Be careful since the fan will start when you How to read the diagramShort the pin on the indoor control board Increasing the Fan Speed17-23/32 23-5/8 for checking and servicing the electrical system31/32 Min -31/32 Inspection plug Indoor Fan Performance How to Read the DiagramRefrigerant tubing drain hose position It is important that you use Wall and ceiling side opening positionExtreme care in supporting Indoor unit from the ceilApprox 63/64 Ceiling Surface Washer Nut Fixture Double nut Field supplyShaping the Tubing Duct for Fresh AirRear cover Downward gradient Min /100Check local electrical codes How to carry out power supply wiringRegulations before wir Ing. Also, check any specifiedIf the Wall is Wooden Installing the Rear Panel onto the WallSelecting and Making a Hole If the Wall is Brick, Concrete or Similar Removing the Grille to Install the Indoor UnitRemoving the grille Attaching the grilleDo not supply power to the unit or operate Installing the Drain HoseShaping the Tubing Right-rear tubing Left or left-rear tubingKHX2452 KHX0752 / 0952 / 1252Transporting Installing the Outdoor UnitPositions where anchor bolts are fastened Routing the Tubing Remove the Brackets Used for TransportConnect the Tubing Prepare the TubingRefrigerant tube port Tubing size mm Outer dia ThicknessWork method Tightening torque for each capOutdoor unit Time delay fuse or Circuit capacity General Precautions on WiringInter-outdoor unit control wiring Use shielded wiringPower Wiring System DiagramWiring Controller For K, A, X, T, U and D TypesXM Type For XM TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Type Important Note When Wiring for Common TypeType XM Type Important Note When Wiring for XM TypeFlaring Procedure with a Flare Tool Connecting the Refrigerant TubingUse of the Flaring Method DeburringApproximate Tube diameter Tightening torqueFour tubes arranged together Two tubes arranged togetherThree tubes arranged together Taping the Tubes Finishing the InstallationManifold gauge Vacuum pump Air Purging with a Vacuum Pump for Test Run PreparationLeak test 45 min. or more 90 min. or more EvacuationFinishing the job Charging additional refrigerantUse a cylinder designed for use with R410A Test RUN Unit with the unit Test Run ProcedureItems to Check Before the Test Run Address setting of main outdoor unit S007 Unit No. setting Indoor unit setting S004 Rotary switch, redMain Outdoor Unit PCB Setting Automatic Address Setting from the Outdoor Unit Auto Address Setting Basic wiring diagram ExampleNo main unit Settings Outdoor main/sub22-9 3 OFF Automatic Address Setting no compressor operationAutomatic Address Setting from Outdoor Unit Automatic Address Setting in Heating Mode Automatic Address Setting* from the Remote Controller Automatic Address Setting in Cooling ModeBlink alternately Display during automatic address settingLED 2 Checking the indoor unit addresses If 1 indoor unit is connected to 1 remote controllerRemote Controller Test Run Settings LED Possible cause of malfunctionMessage Alarm messages displayed on system controller Way Air Discharge Semi-Concealed Type X, XM Types Soot Should the power fail while the unit is runningTips for Energy Saving Way air discharge semi-concealed type a Type 1-WAY100 TroubleshootingType standard static pressure Concealed Duct High-Static Pressure Type U, D TypesType high static pressure 101102 On the wired remote control unit103 CEILING-MOUNTED104 Or soot105 106 Tips for Energy Saving