Sanyo 85464369098000 How to Attach the Corner & Air-Intake Grille, Checking After Installation

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Locations of air-intake grille hinges

3-13-4. How to Attach the Corner & Air-Intake Grille

Attaching the corner cover and air-intake grille

A. Attaching the corner cover

(1)Check that the safety cord from the corner cover is fastened to the ceiling panel pin, as shown in the fig- ure. (Fig. 3-49)

(2)Use the supplied screws to attach the corner cover to the ceiling panel.

Pin

XM

Fig. 3-49

Place the corner cover so that the 3 tabs fit into the holes in the ceiling panel.

Then fasten it in place with the supplied screws.

B. Attaching the air-intake grille

To install the air-intake grille, follow the steps for Removing the grille in the reverse order. By rotating the air-intake grille, it is possible to attach the grille onto the ceiling panel from any of 4 directions. Coordinate the directions of the air-intake grilles when installing multiple units, and change the directions according to customer requests. (Fig. 3-50)

When attaching the air-intake grille, be careful that the flap lead wire does not become caught.

Be sure to attach the safety cord that prevents the air- intake grille from dropping off to the ceiling panel unit as shown in the figure at right.

With this ceiling panel, the directions of the air-intake grille lattices when installing multiple units, and the position of the label showing the company name on the corner panel, can be changed according to customer requests, as shown in the figure below. However, the optional wireless receiver kit can only be installed at the refrigerant-tubing corner of the

ceiling unit. (Fig. 3-51)

Refrigerant tube side

Optional wireless receiver kit

* Only this area is possible for installation.

Electrical component box for power PCB

Hole for ceiling panel hook

Hook that prevents the grille from dropping

*The grille can be installed with these hinges facing in any of 4 directions.

Drain pipe side

Fig. 3-50

Can be installed rotated 90°

Fig. 3-51

Electrical component box for control PCB

3-13-5. Checking After Installation

Check that there are no gaps between the unit and the ceiling panel, or between the ceiling panel and the ceiling surface. Gaps may cause water leakage and condensation.

Check that the wiring is securely connected.

If it is not securely connected, the auto flap will not operate. (“P09” is displayed on the remote controller.) In addition, water leak- age and condensation may occur.

3-13-6. When Removing the Ceiling Panel for Servicing

When removing the ceiling panel for servicing, remove the air-intake grille and air filter, disconnect the wiring connector inside the electrical component box, and then remove the 4 mounting screws.

3-13-7. Adjusting the Auto Flap

The air-direction louver on the ceiling panel outlet can be adjusted as follows.

Adjust the louver to the desired angle using the remote controller. The louver also has an automatic air-sweeping mechanism.

NOTE

Never attempt to move the louver by hand.

Proper air flow depends on the location of the air conditioner, the layout of the room and furniture, etc. If cooling or heating seems

inadequate, try changing the direction of the air flow.

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Contents Optional Controllers Sanyo Commercial SolutionsR410A Models Indoor Units Outdoor Units…In an Area with High Winds For safe installation and trouble-free operation, you must…In a Room …In Moist or Uneven LocationsCountermeasures Amount 353 oz Amount 529 ozManifold gauge Vacuum pump Care regarding tubingBe sure to recharge the refrigerant only in liquid form Different tools requiredRefrigerating machine oil differs R22 Compressor specifications are differentSingle-outlet valve Existing tubing cannot be used especially R22Contents Test RUN 8-1. Preparing for Test Run Electrical Wiring 5-1. General Precautions on WiringHOW to Process Tubing AIR PurgingType of Copper Tube and Insulation Material Tools Required for Installation not suppliedAccessories Supplied Outdoor Unit Part nameConcealed Duct For sealing recessed portion of power supply4-Way Air Discharge Semi-Concealed X-Type 1-Way Air Discharge Semi-Concealed4-Way Air Discharge Semi-Concealed XM Type Concealed Duct High-Static PressureCeiling-Mounted Wall-MountedH3 C Tubing LengthBTU/h 95.500 153.600 Tubing Size 10 Main Tubing Size LA11 Main Tubing Size After Distribution LB, LC 12 Outdoor Unit Tubing Connection Size a D15 Refrigerant tubing Existing tubing can be used 17 Refrigerant Charge Amount at Shipment for outdoor unit System Limitations 18 System LimitationsCommon solenoid valve kit Header joint system Tube branching methods horizontal useHeader joint system Indoor Size Part B Part C Part D Part E Part F Part G Part H Inch Tubing size with thermal insulationModel name Cooling capacity after distribution Remarks Suction TubeDischarge Tube Liquid Tube 21 Dimensions for connections of each partOptional Solenoid Valve Kit Precautions on Installation of Solenoid Valve KitTypes and specifications SpecificationsUnit Relay kit Front Installation of Solenoid Valve KitMain tubing Distribution joint tubing R410A additional charging absolutely mustBe done through liquid charging Example Use the same tools for R22 and for R410ARemark Main tubingFront view Ceiling-MountedTypeWall-Mounted Type Indoor UnitOutdoor Unit Without snow- proof ducting Without platform Precautions When Installing in Heavy Snow AreasAir direction Front direction Unit installationCeiling panel Unit Ceiling panelAir direction Placing the Unit Inside the Ceiling Suspending the Indoor UnitInstalling the Drain Piping Start when you short the pin Be careful since the fan willOn the indoor control board Removing the corner cover Installing the Ceiling Panel Attaching the air-intake grille Wiring the Ceiling PanelSpecial Remarks DC Fan Tap Change Procedure Checking After InstallationWhen Removing the Ceiling Panel for Servicing Adjusting the Auto FlapPlacing the Unit Inside the Ceiling Suspending the Indoor UnitFrom the drain pipe outlet Installing the Drain PipingDo not install an air bleeder as This may cause water to sprayChecking the unit position How to Install the Ceiling Panel Main unitBefore Installing the Ceiling Panel Checking the DrainageWiring the Ceiling Panel Installing the Ceiling PanelAdjusting the Auto Flap How to Attach the Corner & Air-Intake GrilleChecking After Installation When Removing the Ceiling Panel for Servicing23-5/8 22-3/64Be sure to use a level gauge Confirm that the unit isLevel. If it is not level, water Leakage may occurInstalling the Drain Piping 3WAYECO-iUS.indd 2008/02/07 Ss12 or 5/32 ss15/32 For fastening Electrical Power Wiring Wiring connectionsWiring M5 ss40Removing the side panel Removing the intake grilleAir leakage If a wireless remote controller is used Installing the side panel and intake grilleInstalling the intake grille Others Check after installationRefrigerant tubing Inspection access27/32 Indoor unit Air outlet duct flangeCeiling. Ensure that the ceiling is strong Enough to support the weight of the unitIt is important that you use extreme care Supporting the indoor unit insideSection directly after the connection port can be raised a Maximum of 19-11/16. Do not raise it any higher than19-11/16, as this could result in water leaks. Fig Increasing the Fan Speed How to read the diagramBe careful since the fan will start when you Short the pin on the indoor control board17-23/32 23-5/8 for checking and servicing the electrical system31/32 Min -31/32 Inspection plug Indoor Fan Performance How to Read the DiagramRefrigerant tubing drain hose position Indoor unit from the ceil Wall and ceiling side opening positionIt is important that you use Extreme care in supportingApprox 63/64 Ceiling Surface Washer Nut Fixture Double nut Field supplyDownward gradient Min /100 Duct for Fresh AirShaping the Tubing Rear coverIng. Also, check any specified How to carry out power supply wiringCheck local electrical codes Regulations before wirInstalling the Rear Panel onto the Wall Selecting and Making a HoleIf the Wall is Wooden Attaching the grille Removing the Grille to Install the Indoor UnitIf the Wall is Brick, Concrete or Similar Removing the grilleLeft or left-rear tubing Installing the Drain HoseDo not supply power to the unit or operate Shaping the Tubing Right-rear tubingKHX2452 KHX0752 / 0952 / 1252Installing the Outdoor Unit Positions where anchor bolts are fastenedTransporting Routing the Tubing Remove the Brackets Used for TransportTubing size mm Outer dia Thickness Prepare the TubingConnect the Tubing Refrigerant tube portWork method Tightening torque for each capUse shielded wiring General Precautions on WiringOutdoor unit Time delay fuse or Circuit capacity Inter-outdoor unit control wiringFor K, A, X, T, U and D Types Wiring System DiagramPower Wiring ControllerXM Type For XM TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Type Important Note When Wiring for Common TypeType XM Type Important Note When Wiring for XM TypeDeburring Connecting the Refrigerant TubingFlaring Procedure with a Flare Tool Use of the Flaring MethodApproximate Tube diameter Tightening torqueTwo tubes arranged together Three tubes arranged togetherFour tubes arranged together Taping the Tubes Finishing the InstallationAir Purging with a Vacuum Pump for Test Run Preparation Leak testManifold gauge Vacuum pump 45 min. or more 90 min. or more EvacuationCharging additional refrigerant Use a cylinder designed for use with R410AFinishing the job Test RUN Test Run Procedure Items to Check Before the Test RunUnit with the unit Address setting of main outdoor unit S007 Unit No. setting Indoor unit setting S004 Rotary switch, redMain Outdoor Unit PCB Setting Outdoor main/sub Auto Address Setting Basic wiring diagram ExampleAutomatic Address Setting from the Outdoor Unit No main unit Settings22-9 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor Unit3 OFF Automatic Address Setting in Heating Mode Automatic Address Setting* from the Remote Controller Automatic Address Setting in Cooling ModeDisplay during automatic address setting LED 2Blink alternately If 1 indoor unit is connected to 1 remote controller Remote Controller Test Run SettingsChecking the indoor unit addresses LED Possible cause of malfunctionMessage Alarm messages displayed on system controller Way Air Discharge Semi-Concealed Type X, XM Types Should the power fail while the unit is running Tips for Energy SavingSoot Way air discharge semi-concealed type a Type 1-WAY100 Troubleshooting101 Concealed Duct High-Static Pressure Type U, D TypesType standard static pressure Type high static pressure102 On the wired remote control unit103 CEILING-MOUNTED104 Or soot105 106 Tips for Energy Saving