Ingersoll-Rand GRS15A04S9, GRS15A06S7, GRG15M06G7 manual OPERATOR’S Manual, Using the Tool

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OPERATOR’S MANUAL

SECTION

M10

R

MANUAL

180

 

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

Released: 4–30–94

 

 

Revised:

11–4–99

F

E

MODELS GRG15A–06G–7, GRG15A–06G–9, GRG15A–08G–7,

P

GRG15M–06G–7, GRG15M–06G–9, GRG15M–08G–7,

 

GRP15A–02P–7, GRS15A–04S–9, AND GRS15A–06S–7

 

1.5 H.P. ANGLE GRINDERS, POLISHERS, AND SANDERS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRG Air Angle Grinders, GRS Air Angle Sanders and GRP Air Angle polishers are designed for smooth- ing, trimming or removing metal in close–quarter areas in foundries, shipyards, steel mills and in construction applications.

ARO is not responsible for customer modification of tools for applications on which ARO was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this tool in accordance with American National Standards Institute Safety Code for Portable Air Tools (ANSI B186.1).

For safety, top performance, and maximum durability of parts, operate this tool at 90 psig

(6.2 bar/620 kPa) maximum air pressure at the inlet with 3/10” (10 mm) inside diameter air supply hose.

Always turn off the air supply and disconnect the air supply hose before installing, removing or adjusting any accessory on this tool, or before performing any maintenance on this tool.

Do not use damaged, frayed or deteriorated air hoses and fittings.

Be sure all hoses and fittings are the correct size and are tightly secured. See Dwg. TPD905–1 for a typical piping arrangement.

Always use clean, dry air at 90 psig (6.2 bar/

620 kPa) maximum air pressure. Dust, corrosive fumes and/or excessive moisture can ruin the motor of an air tool.

Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel.

Do not remove any labels. Replace any damaged label.

USING THE TOOL

Always wear eye protection when operating or performing maintenance on this tool.

Always wear hearing protection when operating this tool.

Keep hands, loose clothing and long hair away from rotating end of tool.

Anticipate and be alert for sudden changes in motion during start up and operation of any power tool.

Keep body stance balanced and firm. Do not overreach when operating this tool. High reaction torques can occur at or below the recommended air pressure.

Tool accessories may continue to rotate briefly after throttle is released.

Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable positions may be harmful to your hands and arms. Stop using any tool if discomfort, tingling feeling or pain oc- curs. Seek medical advice before resuming use.

Use accessories recommended by ARO.

Whenever the Angle Head is installed or reposi- tioned, the Throttle Lever must be positioned so that reaction torque will not tend to retain the throttle in the “ON” position.

This tool is not designed for working in explosive atmospheres.

This tool is not insulated against electric shock.

The use of other than genuine ARO replacement parts may result in safety hazards, decreased tool performance, and increased maintenance, and may invalidate all warranties.

Repairs should be made only by authorized trained personnel. Consult your nearest ARO Tool Products Authorized Servicenter.

For parts and service information, contact your local ARO distributor, or the Customer Service Dept. of the Ingersoll–Rand Distribution Center, White House, TN at PH: (615) 672–0321, FAX: (615) 672–0801

ARO Tool Products

Ingersoll–Rand Company

1725 U.S. No. 1 North, PO Box 8000, Southern Pines, NC 28388–8000 1999 INGERSOLL–RAND COMPANY PRINTED IN U.S.A

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Contents OPERATOR’S Manual Using the ToolGrinder Specific Warnings SANDER/POLISHER Specific Warnings Placing Tool in ServiceLubrication Type 27 and 28 Wheel Spindle and Guard ModelModel Free Speed, rpm Back up Pad Spindle Utilisation DE L’OUTIL Manuel DE L’OPERATEURAvertissements Spécifiques AUX Meuleuses Signification DES Étiquettes D’AVERTISSEMENTAvertissements Particuliers AUX PONCEUSES/POLISSEUSES Mise EN Service DE L’OUTILLubrification Modèle Vitesse à vide Plateau-support Broche Tr/mn Pouces SPÉ CificationsUtilizació N DE LA Herramienta Para Poner LA Herramienta EN SERVI- CIOAvisos Específicos Sobre LAS Amoladoras Etiquetas DE AvisoPara Poner LA Herramienta EN Servicio Avisos Especificos DE LIJADORA/PULIDORALubricació N Irax N P Irax N 1LBModelo Velocidad Placa de Reserva Eje Constante Rpm Pulgadas EspecificacionesUsando a Ferramenta Colocando a Ferramenta EM FuncionamentoAdvertê Ncias Específicas Sobre a Esmeriladora Identificaçã O do RÓ Tulo DE Advertê NciaAdvertê Ncia Lubrificaçã O Colocando a Ferramenta EM FuncionamentoModelo Velocidade Livre Almofada Veio Rpm Pol Especificaçõ ESSection Part Number for Ordering Maintenance SectionMaintenance Section 77H-KVLT General Instructions Disassembly of the Angle HeadFor GRG15A or GRG15M Models Disassembly of the Motor and Throttle Disassembly of the Throttle Lever and InletFor GRP15A or GRS15A Models For GRP15A-02P-7 Models Disassembly of the Bevel Pinion DriverFor GRG15A, GRG15M or GRS15A Models Assembly of the Bevel Pinion Driver Assembly of the Motor and ThrottleFor GRP15A Models Locking Lever Assembly Assembly of the Throttle Lever and InletFor Type 27 Mounted Wheels Assembly of the Angle HeadFor Type 28 Mounted Wheels For GRP15A, GRS15A ModelsNever operate a Grinder without an Inlet Probable Cause SolutionBushing Screen. Ingestion of dirt into Grinder can, in some cases, cause an unsafeRear End Plate Assembly is a matched set. See Trouble Probable Cause SolutionDisassembly and assembly instructions Do not exceed 52.5 ft-lb 71.5 Nm torque