Sanyo KS1872 For safe installation and trouble-free operation, you must, …In a Ceiling or Wall

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IMPORTANT!

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard

or unsafe practice which can WARNING result in severe personal injury

or death.

This symbol refers to a hazard or unsafe practice which can

CAUTION result in personal injury or prod- uct or property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improp- er installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

WARNING

When Wiring

 

 

ELECTRICAL SHOCK CAN CAUSE SEVERE

 

PERSONAL INJURY OR DEATH. ONLY A

 

QUALIFIED, EXPERIENCED ELECTRICIAN

 

SHOULD ATTEMPT TO WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause over- heating at connection points and a possible fire hazard.

When Transporting

Be careful when picking up and moving the indoor and out- door units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin alu- minum fins on the air conditioner can cut your fingers.

When Installing…

…In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.

…In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

…In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

When Servicing

Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

Others

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.

Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.

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Contents Installation Instructions Contents…In a Room For safe installation and trouble-free operation, you must…In a Ceiling or Wall …In Moist or Uneven LocationsGeneral Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitIndoor Unit Installation Site SelectionAdditional Materials Required for Installation C2472, CL2472 Outdoor UnitC1872, CL1872 Baffle Plate for the Outdoor Unit CLxx models only Remove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall How to replace the grille Remove the Grille to Install the Indoor UnitHow to remove the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingRecommended Wire Length and Diameter AWGWiring Instructions for Inter-unit Connections For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Mounting Right-side tubingDrain hose Switching drain hose and drain capLeft-side tubing Drain capTo unmount indoor unit Do not supply power toTubing and wiring to the out Unit or operate it until allHow to Install the Outdoor Unit Wiring Instructions for the Outdoor UnitUse of the Flaring Method Flaring Procedure with a Flare ToolRefrigerant Tubing Insulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Air Purging Be sure to completely insert Hex wrench beforeHow to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownMounting on a Wall Remote Control Unit Installation PositionTo take out the remote control unit, pull it forward Address Switch Address Setting of the Remote Control Unit