Thermo Products CMA2-75N, CMA1-50N service manual F.General Venting Requirements

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F.GENERAL VENTING REQUIREMENTS

All installations and services must be performed by qualified service personnel.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background : The furnace and its gas valve must be disconnected from the gas supply during pressure testing of the gas supply system at pressures in excess of 1/2 PSIG or 14 inches w.c

F.GENERAL VENTING REQUIREMENTS

The CMA furnace venting system must be installed by a qualified service person in accordance with local codes, the National Fuel Gas Code NFPA 54/ANSI- Z223.1 (Latest Edition) and these instructions.

The following items and local code requirements must be followed:

1.The vent/air intake terminations outlined by Thermo Products in this manual must be used.

2.The entire vent/air intake system must be made of PVC Schedule 40 pipe except for the concentric vent kit. NOTE: All CMA furnaces must be installed with outside combustion air.

3.The flue vent pipe and combustion air pipe must be at least as large as the exhaust vent/air intake pipe specified by Thermo Products. No reduction in size is permissible. The CMA requires 2” Schedule 40 PVC pipe.

4.This CMA furnace shall not be common vented with any other appliance including those burning solid fuels.

5.The maximum permissible vent length of straight pipe and number of elbows permitted for the exhaust vent and combustion air inlet is shown in Table 2 . The elbows shown are in addition to the length of straight pipe permitted. When counting elbows, all elbows used in the exhaust vent or combustion air intake must be counted. This includes elbows used inside the furnace jacket and termination elbows.

Care should be taken to plan out the vent system to be as short as possible (but not shorter than 8 ft.) and to contain as few elbows as possible to insure the best possible operation of the furnace.

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Contents GAS FIRED HIGH EFFICIENCY FURNACE INSTALLATION AND SERVICE MANUALFOR YOUR SAFETY DOWN FLOW & DIRECT VENT SEALED COMBUSTIONTABLE OF CONTENTS SECTIONI. SAFETY INFORMATION Page Page The vent and air intake elbows must be kept away from bushes, shrubs or any vegetation that may restrict the flow of flue products. It must also be kept clear of any leaves, weeds or other combustible materials. Keep the vent hood clear of snow. Avoid locating the terminals in areas where standing water or condensate drippage may be a problem 1.A windows be opened MODEL II. FURNACE SPECIFICATIONS - CMA SERIESDIMENSIONS GAS SUPPLY PRESSUREINSTALLATION PARTS PACKAGE COMBUSTIBLE MATERIAL.” COMBUSTIBLE MATERIAL NON-COMBUSTIBLEMATERIALIV. GENERAL INSTALLATION A.FURNACE LOCATION MODELS CMATable Combustible Floor Base Model: 70-BASE Figure 1A Coil CabinetFigure 1B Cottage Base Model: 01COT-BASE Figure 1C B. BASE INSTALLATION 1. Combustible Floor Base Model: 70 BASEFigure Figure C. ALCOVE INSTALLATION 2. Cottage Base Model: 01COT BASEFigure D. CLOSET INSTALLATION FigureE. FUEL PIPING F.GENERAL VENTING REQUIREMENTS MAXIMUM VENT LENGTH TableFigure 6. CMA*-75SHOWN H. Direct Venting Through a Sidewall 1. Vent And Combustion Air Pipes2. Exhaust Vent Termination Elbow Sidewall Venting Page 4. Vent Terminal Location Guidelines Terminations 5.Secure plate to roof Figure FigureFigure K.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY 3.Connection Of Room Thermostat Wires Figure L.ELECTRICAL WIRING2.Connection Of Power Supply Wires 1. Electrical Branch Supply CircuitElectrical Wire Diameter AWG 24 22 20 18 4. BLOWER MOTOR SPEED WIRING Figure Static CMA1-50Speed Tap \ PressureStatic CMA2-75Speed Tap \ Pressure5. FIELD WIRING AND REPLACING WIRING V.STARTING THE UNIT A. SEQUENCE OF OPERATIONS MAIN BURNER OPERATION CALL FOR HEAT SATISFIED B.INITIAL START UP OPERATING INSTRUCTIONSC.ADJUSTMENT OF BTU INPUT RATE GAS PRESSURE CHART FOR CMA* MODEL FURNACES D.BURNER ADJUSTMENTE.SETTING TEMPERATURE RISE FigureF.FURNACE CHECKOUT PROCEDURE VI. INSTALLERS INSTRUCTIONS TO USER VII. DEALER MAINTENANCEA.ELECTRICAL 2.CONDENSATE LINE/TRAP ASSEMBLY4. INDUCER BLOWER ASSEMBLY B.GENERAL INSPECTIONC.HEAT EXCHANGER 1.CLEANING THE COIL AIR SIDE5. GASKETS/SEALING MATERIALS D.HOUSE AIR BLOWERVIII. TROUBLESHOOTING FILTER MAINTENANCE PROCEDUREFILTER REPLACEMENT DIAGNOSTIC FEATURESThe LED will also flash once at power-up TROUBLESHOOTING GUIDE AT THE INTEGRATED CONTROL? Yes AFTER GAS VALVE OPENS, DO THE BURNERS IGNITE? DOES SYSTEM RUN UNTIL THERMOSTAT IS SATISFIED? IF LED LIGHT FLASHES APPENDIX – A REPLACEMENT PARTS Page APPENDIX – B WIRING DIAGRAM