Thermo Products CMA1-50N, CMA2-75N service manual A windows be opened

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All installations and services must be performed by qualified service personnel.

: Copper and brass tubing and fittings (except tin lined) shall not be used if the gas contains more than a trace (0.3 grains per 100 cubic ft.) of hydrogen sulfide gas. Check with your gas supplier.

: TURN OFF THE ELECTRICAL POWER to the furnace before attempting to change blower speed wiring.

: Turn off power to furnace before it is placed into service. The gas piping system must have been leak tested by a qualified heating contractor in accordance with State, Local and National Codes including the National Fuel Gas Code NFPA 54/ANSI-Z233.1 (Latest Edition).

: It may be necessary to purge the air out of the gas line for initial start- up of the furnace after installation. This should be done by a qualified heating contractor. If excessive gas escapes when purging the gas supply at the union, allow the area to ventilate for at least 15 minutes before attempting to start the furnace. LP gas is especially dangerous because the specific gravity of LP gas allows it to accumulate at floor level at a dangerous concentration.

: Heat exchanger oil will burn off on initial firing creating an unpleasant odor. To prevent this odor from occurring more than once, it is suggested that:

1.A window(s) be opened.

2.The thermostat set at highest setting.

3.The furnace remain running at conditions 1&2 above for 15 minutes or until odor has dissipated.

: The CMA furnace models are of direct vent design and do not require an air shutter adjustment (air shutters are not used) for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace.

: Personal injury or property damage could result from repair or service of this furnace by anyone other than a qualified heating contractor.

: Label wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

: The inducer motor mounting plate gasket and the collector box gasket must be replaced if they show any sign of having been damaged.

: Power must be disconnected before servicing.

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Contents DOWN FLOW & DIRECT VENT SEALED COMBUSTION INSTALLATION AND SERVICE MANUALFOR YOUR SAFETY GAS FIRED HIGH EFFICIENCY FURNACESECTION TABLE OF CONTENTSI. SAFETY INFORMATION Page Page The vent and air intake elbows must be kept away from bushes, shrubs or any vegetation that may restrict the flow of flue products. It must also be kept clear of any leaves, weeds or other combustible materials. Keep the vent hood clear of snow. Avoid locating the terminals in areas where standing water or condensate drippage may be a problem 1.A windows be opened GAS SUPPLY PRESSURE II. FURNACE SPECIFICATIONS - CMA SERIESDIMENSIONS MODELINSTALLATION PARTS PACKAGE NON-COMBUSTIBLEMATERIAL COMBUSTIBLE MATERIAL.” COMBUSTIBLE MATERIALMODELS CMA IV. GENERAL INSTALLATION A.FURNACE LOCATIONTable Coil Cabinet Combustible Floor Base Model: 70-BASE Figure 1AFigure 1B Cottage Base Model: 01COT-BASE Figure 1C 1. Combustible Floor Base Model: 70 BASE B. BASE INSTALLATIONFigure Figure 2. Cottage Base Model: 01COT BASE C. ALCOVE INSTALLATIONFigure Figure D. CLOSET INSTALLATIONE. FUEL PIPING F.GENERAL VENTING REQUIREMENTS Table MAXIMUM VENT LENGTHFigure 6. CMA*-75SHOWN 1. Vent And Combustion Air Pipes H. Direct Venting Through a Sidewall2. Exhaust Vent Termination Elbow Sidewall Venting Page 4. Vent Terminal Location Guidelines Terminations Figure Figure 5.Secure plate to roofFigure K.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY 1. Electrical Branch Supply Circuit Figure L.ELECTRICAL WIRING2.Connection Of Power Supply Wires 3.Connection Of Room Thermostat WiresElectrical Wire Diameter AWG 24 22 20 18 4. BLOWER MOTOR SPEED WIRING Figure Pressure CMA1-50Speed Tap \ StaticPressure CMA2-75Speed Tap \ Static5. FIELD WIRING AND REPLACING WIRING V.STARTING THE UNIT A. SEQUENCE OF OPERATIONS MAIN BURNER OPERATION CALL FOR HEAT SATISFIED OPERATING INSTRUCTIONS B.INITIAL START UPC.ADJUSTMENT OF BTU INPUT RATE D.BURNER ADJUSTMENT GAS PRESSURE CHART FOR CMA* MODEL FURNACESFigure E.SETTING TEMPERATURE RISEF.FURNACE CHECKOUT PROCEDURE VII. DEALER MAINTENANCE VI. INSTALLERS INSTRUCTIONS TO USERB.GENERAL INSPECTION 2.CONDENSATE LINE/TRAP ASSEMBLY4. INDUCER BLOWER ASSEMBLY A.ELECTRICALD.HOUSE AIR BLOWER 1.CLEANING THE COIL AIR SIDE5. GASKETS/SEALING MATERIALS C.HEAT EXCHANGERDIAGNOSTIC FEATURES FILTER MAINTENANCE PROCEDUREFILTER REPLACEMENT VIII. TROUBLESHOOTINGThe LED will also flash once at power-up TROUBLESHOOTING GUIDE AT THE INTEGRATED CONTROL? Yes AFTER GAS VALVE OPENS, DO THE BURNERS IGNITE? DOES SYSTEM RUN UNTIL THERMOSTAT IS SATISFIED? IF LED LIGHT FLASHES APPENDIX – A REPLACEMENT PARTS Page APPENDIX – B WIRING DIAGRAM