Thermo Products CMA1-50N Filter Maintenance Procedure, Filter Replacement, Viii. Troubleshooting

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All installations and services must be performed by qualified service personnel.

FILTER MAINTENANCE PROCEDURE

The filter is located inside front door of the CMA. Remove filter retaining rod and remove dirty filter. Clean the filter by vacuuming, rinsing with tap water, hosing or dipping in an ordinary detergent solution. After cleaning, replace the completely dry filter and retain with retaining rod. If the filter has a mesh, the mesh side of the filter must be towards the furnace.

FILTER REPLACEMENT

Should the filter require replacement, replace with like size and type filter as originally supplied with furnace.

IMPORTANT: Remind homeowner of importance of monthly filter inspections during the heating season to ensure efficient and trouble-free operation of their furnace.

VIII. TROUBLESHOOTING

NOTICE: BEFORE TROUBLESHOOTING, FAMILIARIZE YOURSELF WITH THE START UP AND CHECKOUT PROCEDURE.

ALL INSTALLATION AND SERVICES MUST BE PERFORMED BY QUALIFIED HEATING CONTRACTORS.

To assist you in troubleshooting this furnace, it is equipped with an integrated ignition control with diagnostics. These diagnostics evaluate what control system has experienced a failure and will activate a flashing light on the control in different sequences to help pinpoint the failure which has occurred.

Note – check diagnostic code through view port prior to removing access door.

DIAGNOSTIC FEATURES

The 50A65 control used on this furnace continuously monitors its operation and the operation of the system. If a failure occurs, the LED light on the control will flash a code. If the failure is internal to the control, the light will stay on continuously.

In this case, the entire control should be replaced, as the control is not field- repairable.

If the sensed failure is in the system (external to the control), the LED will flash in the following flash-pause sequences to indicate failure status (each flash will last approximately 0.25 seconds, and each pause will last approximately 2 seconds).

1 flash, then pause

system locked

2 flashes, then pause

pressure switch stuck closed

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Contents FOR YOUR SAFETY INSTALLATION AND SERVICE MANUALGAS FIRED HIGH EFFICIENCY FURNACE DOWN FLOW & DIRECT VENT SEALED COMBUSTIONSECTION TABLE OF CONTENTSI. SAFETY INFORMATION Page Page The vent and air intake elbows must be kept away from bushes, shrubs or any vegetation that may restrict the flow of flue products. It must also be kept clear of any leaves, weeds or other combustible materials. Keep the vent hood clear of snow. Avoid locating the terminals in areas where standing water or condensate drippage may be a problem 1.A windows be opened DIMENSIONS II. FURNACE SPECIFICATIONS - CMA SERIESMODEL GAS SUPPLY PRESSUREINSTALLATION PARTS PACKAGE NON-COMBUSTIBLEMATERIAL COMBUSTIBLE MATERIAL.” COMBUSTIBLE MATERIALIV. GENERAL INSTALLATION A.FURNACE LOCATION MODELS CMATable Combustible Floor Base Model: 70-BASE Figure 1A Coil CabinetFigure 1B Cottage Base Model: 01COT-BASE Figure 1C B. BASE INSTALLATION 1. Combustible Floor Base Model: 70 BASEFigure Figure C. ALCOVE INSTALLATION 2. Cottage Base Model: 01COT BASEFigure Figure D. CLOSET INSTALLATIONE. FUEL PIPING F.GENERAL VENTING REQUIREMENTS Table MAXIMUM VENT LENGTHFigure 6. CMA*-75SHOWN 1. Vent And Combustion Air Pipes H. Direct Venting Through a Sidewall2. Exhaust Vent Termination Elbow Sidewall Venting Page 4. Vent Terminal Location Guidelines Terminations Figure Figure 5.Secure plate to roofFigure K.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY 2.Connection Of Power Supply Wires Figure L.ELECTRICAL WIRING3.Connection Of Room Thermostat Wires 1. Electrical Branch Supply CircuitElectrical Wire Diameter AWG 24 22 20 18 4. BLOWER MOTOR SPEED WIRING Figure Speed Tap \ CMA1-50Static PressureSpeed Tap \ CMA2-75Static Pressure5. FIELD WIRING AND REPLACING WIRING V.STARTING THE UNIT A. SEQUENCE OF OPERATIONS MAIN BURNER OPERATION CALL FOR HEAT SATISFIED OPERATING INSTRUCTIONS B.INITIAL START UPC.ADJUSTMENT OF BTU INPUT RATE D.BURNER ADJUSTMENT GAS PRESSURE CHART FOR CMA* MODEL FURNACESFigure E.SETTING TEMPERATURE RISEF.FURNACE CHECKOUT PROCEDURE VII. DEALER MAINTENANCE VI. INSTALLERS INSTRUCTIONS TO USER4. INDUCER BLOWER ASSEMBLY 2.CONDENSATE LINE/TRAP ASSEMBLYA.ELECTRICAL B.GENERAL INSPECTION5. GASKETS/SEALING MATERIALS 1.CLEANING THE COIL AIR SIDEC.HEAT EXCHANGER D.HOUSE AIR BLOWERFILTER REPLACEMENT FILTER MAINTENANCE PROCEDUREVIII. TROUBLESHOOTING DIAGNOSTIC FEATURESThe LED will also flash once at power-up TROUBLESHOOTING GUIDE AT THE INTEGRATED CONTROL? Yes AFTER GAS VALVE OPENS, DO THE BURNERS IGNITE? DOES SYSTEM RUN UNTIL THERMOSTAT IS SATISFIED? IF LED LIGHT FLASHES APPENDIX – A REPLACEMENT PARTS Page APPENDIX – B WIRING DIAGRAM