Thermo Products CMA2-75N, CMA1-50N service manual At The Integrated Control?

Page 48
AT THE INTEGRATED CONTROL?

All installations and services must be performed by qualified service personnel.

Yes

Yes

 

IS THERE LINE VOLTAGE ACROSS INDUCER POWER TERMINALS "IND" & "IND N"

AT THE INTEGRATED CONTROL?

Yes

CHECK WIRING TO INDUCER

AND IF OK, REPLACE

INDUCER ASSEMBLY.

No

CHECK THE INTEGRATED

CONTROL DIAGNOSTIC LED

LAMP. RESET BY INTERRUPTING POWER TO CONTROL FOR MORE THAN ONE SECOND. IF LED STAYS ON CONTINUOUSLY, REPLACE INTEGRATED CONTROL.

DOES THE HOT

No

IS THERE VOLTAGE PRESENT

No

CHECK THE INTEGRATED CONTROL

SURFACE

DIAGNOSTIC LED LAMP. RESET BY

 

AT THE HOT SURFACE

 

IGNITOR ENERGIZE

 

INTERRUPTING POWER TO CONTROL

 

IGNITOR TERMINALS

AND GLOW?

 

 

FOR MORE THAN ONE SECOND. IF

 

"IGN" & "IGN N" AT THE

 

 

 

 

LED STAYS ON CONTINUOUSLY,

 

 

INTEGRATED CONTROL?

 

 

 

 

REPLACE INTEGRATED CONTROL.

 

 

 

 

 

 

Yes

 

 

 

 

 

CHECK WIRING TO

 

 

 

Yes

 

HOT SURFACE IGNITOR

 

 

 

 

AND IF OK, REPLACE

 

 

 

 

 

 

 

 

 

HOT SURFACE IGNITOR ASSEMBLY.

 

 

 

 

CHECK ACROSS "MV"

 

 

AFTER HOT SURFACE

 

TERMINALS ON INTEGRATED

No

 

No

CONTROL FOR 24 VOLTS DURING

SAME AS ABOVE.

IGNITOR WARM-UP,

 

THE 4 SECOND FLAME PROVING

 

 

 

 

DOES GAS VALVE OPEN?

 

PERIOD AFTER IGNITOR WARM-UP.

 

 

 

IS THERE 24VOLTS?

 

 

Yes

 

Yes

 

 

 

 

 

 

 

 

 

 

CHECK WIRING TO GAS

 

 

 

 

 

VALVE AND IF OK,

 

 

 

 

 

REPLACE GAS VALVE.

 

 

 

46

Image 48
Contents INSTALLATION AND SERVICE MANUAL FOR YOUR SAFETYGAS FIRED HIGH EFFICIENCY FURNACE DOWN FLOW & DIRECT VENT SEALED COMBUSTIONTABLE OF CONTENTS SECTIONI. SAFETY INFORMATION Page Page The vent and air intake elbows must be kept away from bushes, shrubs or any vegetation that may restrict the flow of flue products. It must also be kept clear of any leaves, weeds or other combustible materials. Keep the vent hood clear of snow. Avoid locating the terminals in areas where standing water or condensate drippage may be a problem 1.A windows be opened II. FURNACE SPECIFICATIONS - CMA SERIES DIMENSIONSMODEL GAS SUPPLY PRESSUREINSTALLATION PARTS PACKAGE COMBUSTIBLE MATERIAL.” COMBUSTIBLE MATERIAL NON-COMBUSTIBLEMATERIALIV. GENERAL INSTALLATION A.FURNACE LOCATION MODELS CMATable Combustible Floor Base Model: 70-BASE Figure 1A Coil CabinetFigure 1B Cottage Base Model: 01COT-BASE Figure 1C B. BASE INSTALLATION 1. Combustible Floor Base Model: 70 BASEFigure Figure C. ALCOVE INSTALLATION 2. Cottage Base Model: 01COT BASEFigure D. CLOSET INSTALLATION FigureE. FUEL PIPING F.GENERAL VENTING REQUIREMENTS MAXIMUM VENT LENGTH TableFigure 6. CMA*-75SHOWN H. Direct Venting Through a Sidewall 1. Vent And Combustion Air Pipes2. Exhaust Vent Termination Elbow Sidewall Venting Page 4. Vent Terminal Location Guidelines Terminations 5.Secure plate to roof Figure FigureFigure K.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY Figure L.ELECTRICAL WIRING 2.Connection Of Power Supply Wires3.Connection Of Room Thermostat Wires 1. Electrical Branch Supply CircuitElectrical Wire Diameter AWG 24 22 20 18 4. BLOWER MOTOR SPEED WIRING Figure CMA1-50 Speed Tap \Static PressureCMA2-75 Speed Tap \Static Pressure5. FIELD WIRING AND REPLACING WIRING V.STARTING THE UNIT A. SEQUENCE OF OPERATIONS MAIN BURNER OPERATION CALL FOR HEAT SATISFIED B.INITIAL START UP OPERATING INSTRUCTIONSC.ADJUSTMENT OF BTU INPUT RATE GAS PRESSURE CHART FOR CMA* MODEL FURNACES D.BURNER ADJUSTMENTE.SETTING TEMPERATURE RISE FigureF.FURNACE CHECKOUT PROCEDURE VI. INSTALLERS INSTRUCTIONS TO USER VII. DEALER MAINTENANCE2.CONDENSATE LINE/TRAP ASSEMBLY 4. INDUCER BLOWER ASSEMBLYA.ELECTRICAL B.GENERAL INSPECTION1.CLEANING THE COIL AIR SIDE 5. GASKETS/SEALING MATERIALSC.HEAT EXCHANGER D.HOUSE AIR BLOWERFILTER MAINTENANCE PROCEDURE FILTER REPLACEMENTVIII. TROUBLESHOOTING DIAGNOSTIC FEATURESThe LED will also flash once at power-up TROUBLESHOOTING GUIDE AT THE INTEGRATED CONTROL? Yes AFTER GAS VALVE OPENS, DO THE BURNERS IGNITE? DOES SYSTEM RUN UNTIL THERMOSTAT IS SATISFIED? IF LED LIGHT FLASHES APPENDIX – A REPLACEMENT PARTS Page APPENDIX – B WIRING DIAGRAM