Thermo Products CMA1-50N, CMA2-75N service manual Maximum Vent Length, Table

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All installations and services must be performed by qualified service personnel.

MAXIMUM VENT LENGTH

VENT SIZE

 

 

2 IN. PVC

FURNACE

VENT

EXHAUST

 

COMBUSTION AIR INTAKE

MODEL

LENGTH

VENT

 

ELBOWS (NO.)

 

(FT.)

ELBOWS

 

 

 

 

(NO.)

 

 

CMA

30

8*

 

7**

*Note the drain elbow supplied with CMA furnaces count as 1 elbow. **Note the two 45° elbows supplied w/CMA furnace count as 1 elbow.

Table 2

6.A hack saw may be used to cut the PVC pipe. It must be cut smoothly at right angles with all burrs removed. All joints must use standard PVC Schedule 40 elbows and couplings. Joints are not to be made by gluing, except where noted, and butting together the cut or raw edges of the vent pipe. (The joints inside the vestibule should be sealed with a silicone caulk to allow for maintenance.) Notice: Do not use silicone caulk to seal the PVC sleeve or coupling to the metal air intake collar on the burner box. The screw securing the sleeve or coupling to the collar is sufficient.

7.Use the two radiator hose clamps to connect both the exhaust vent and combustion air vent pipes to the venting system (included in the parts package.) This will aid in the serviceability of the vent should it need to be removed in the future. (Refer to figure 6).

8.Vent connections shall be checked for leakage with the furnace induced draft blower running and with the vent termination blocked. A mild soap and water solution may be used to check for leaks.

9.Vent pipe passing through an unheated space must be insulated with 1.0” thick foil faced fiberglass insulation or its equivalent to prevent freezing of any condensate within the pipe.

10.Minimum clearance from the PVC pipe to combustible material is zero inches.

IMPORTANT: The CMA furnace models are vented through the roof. For roof venting refer to Section IV, J, of this manual.

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Contents DOWN FLOW & DIRECT VENT SEALED COMBUSTION INSTALLATION AND SERVICE MANUALFOR YOUR SAFETY GAS FIRED HIGH EFFICIENCY FURNACESECTION TABLE OF CONTENTSI. SAFETY INFORMATION Page Page The vent and air intake elbows must be kept away from bushes, shrubs or any vegetation that may restrict the flow of flue products. It must also be kept clear of any leaves, weeds or other combustible materials. Keep the vent hood clear of snow. Avoid locating the terminals in areas where standing water or condensate drippage may be a problem 1.A windows be opened GAS SUPPLY PRESSURE II. FURNACE SPECIFICATIONS - CMA SERIESDIMENSIONS MODELINSTALLATION PARTS PACKAGE NON-COMBUSTIBLEMATERIAL COMBUSTIBLE MATERIAL.” COMBUSTIBLE MATERIALMODELS CMA IV. GENERAL INSTALLATION A.FURNACE LOCATIONTable Coil Cabinet Combustible Floor Base Model: 70-BASE Figure 1AFigure 1B Cottage Base Model: 01COT-BASE Figure 1C 1. Combustible Floor Base Model: 70 BASE B. BASE INSTALLATIONFigure Figure 2. Cottage Base Model: 01COT BASE C. ALCOVE INSTALLATIONFigure Figure D. CLOSET INSTALLATIONE. FUEL PIPING F.GENERAL VENTING REQUIREMENTS Table MAXIMUM VENT LENGTHFigure 6. CMA*-75SHOWN 1. Vent And Combustion Air Pipes H. Direct Venting Through a Sidewall2. Exhaust Vent Termination Elbow Sidewall Venting Page 4. Vent Terminal Location Guidelines Terminations Figure Figure 5.Secure plate to roofFigure K.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY 1. Electrical Branch Supply Circuit Figure L.ELECTRICAL WIRING2.Connection Of Power Supply Wires 3.Connection Of Room Thermostat WiresElectrical Wire Diameter AWG 24 22 20 18 4. BLOWER MOTOR SPEED WIRING Figure Pressure CMA1-50Speed Tap \ StaticPressure CMA2-75Speed Tap \ Static5. FIELD WIRING AND REPLACING WIRING V.STARTING THE UNIT A. SEQUENCE OF OPERATIONS MAIN BURNER OPERATION CALL FOR HEAT SATISFIED OPERATING INSTRUCTIONS B.INITIAL START UPC.ADJUSTMENT OF BTU INPUT RATE D.BURNER ADJUSTMENT GAS PRESSURE CHART FOR CMA* MODEL FURNACESFigure E.SETTING TEMPERATURE RISEF.FURNACE CHECKOUT PROCEDURE VII. DEALER MAINTENANCE VI. INSTALLERS INSTRUCTIONS TO USERB.GENERAL INSPECTION 2.CONDENSATE LINE/TRAP ASSEMBLY4. INDUCER BLOWER ASSEMBLY A.ELECTRICALD.HOUSE AIR BLOWER 1.CLEANING THE COIL AIR SIDE5. GASKETS/SEALING MATERIALS C.HEAT EXCHANGERDIAGNOSTIC FEATURES FILTER MAINTENANCE PROCEDUREFILTER REPLACEMENT VIII. TROUBLESHOOTINGThe LED will also flash once at power-up TROUBLESHOOTING GUIDE AT THE INTEGRATED CONTROL? Yes AFTER GAS VALVE OPENS, DO THE BURNERS IGNITE? DOES SYSTEM RUN UNTIL THERMOSTAT IS SATISFIED? IF LED LIGHT FLASHES APPENDIX – A REPLACEMENT PARTS Page APPENDIX – B WIRING DIAGRAM