Thermo Products CMA1-50N, CMA2-75N service manual I. Safety Information

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I. SAFETY INFORMATION

All installations and services must be performed by qualified service personnel.

I. SAFETY INFORMATION

This and the following page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Condensing Gas Furnaces. Please read and comply with the contents of these labels.

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Contents DOWN FLOW & DIRECT VENT SEALED COMBUSTION INSTALLATION AND SERVICE MANUALFOR YOUR SAFETY GAS FIRED HIGH EFFICIENCY FURNACESECTION TABLE OF CONTENTSI. SAFETY INFORMATION Page Page The vent and air intake elbows must be kept away from bushes, shrubs or any vegetation that may restrict the flow of flue products. It must also be kept clear of any leaves, weeds or other combustible materials. Keep the vent hood clear of snow. Avoid locating the terminals in areas where standing water or condensate drippage may be a problem 1.A windows be opened GAS SUPPLY PRESSURE II. FURNACE SPECIFICATIONS - CMA SERIESDIMENSIONS MODELINSTALLATION PARTS PACKAGE NON-COMBUSTIBLEMATERIAL COMBUSTIBLE MATERIAL.” COMBUSTIBLE MATERIALIV. GENERAL INSTALLATION A.FURNACE LOCATION MODELS CMATable Combustible Floor Base Model: 70-BASE Figure 1A Coil CabinetFigure 1B Cottage Base Model: 01COT-BASE Figure 1C B. BASE INSTALLATION 1. Combustible Floor Base Model: 70 BASEFigure Figure C. ALCOVE INSTALLATION 2. Cottage Base Model: 01COT BASEFigure Figure D. CLOSET INSTALLATIONE. FUEL PIPING F.GENERAL VENTING REQUIREMENTS Table MAXIMUM VENT LENGTHFigure 6. CMA*-75SHOWN 1. Vent And Combustion Air Pipes H. Direct Venting Through a Sidewall2. Exhaust Vent Termination Elbow Sidewall Venting Page 4. Vent Terminal Location Guidelines Terminations Figure Figure 5.Secure plate to roofFigure K.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY 1. Electrical Branch Supply Circuit Figure L.ELECTRICAL WIRING2.Connection Of Power Supply Wires 3.Connection Of Room Thermostat WiresElectrical Wire Diameter AWG 24 22 20 18 4. BLOWER MOTOR SPEED WIRING Figure Pressure CMA1-50Speed Tap \ StaticPressure CMA2-75Speed Tap \ Static5. FIELD WIRING AND REPLACING WIRING V.STARTING THE UNIT A. SEQUENCE OF OPERATIONS MAIN BURNER OPERATION CALL FOR HEAT SATISFIED OPERATING INSTRUCTIONS B.INITIAL START UPC.ADJUSTMENT OF BTU INPUT RATE D.BURNER ADJUSTMENT GAS PRESSURE CHART FOR CMA* MODEL FURNACESFigure E.SETTING TEMPERATURE RISEF.FURNACE CHECKOUT PROCEDURE VII. DEALER MAINTENANCE VI. INSTALLERS INSTRUCTIONS TO USERB.GENERAL INSPECTION 2.CONDENSATE LINE/TRAP ASSEMBLY4. INDUCER BLOWER ASSEMBLY A.ELECTRICALD.HOUSE AIR BLOWER 1.CLEANING THE COIL AIR SIDE5. GASKETS/SEALING MATERIALS C.HEAT EXCHANGERDIAGNOSTIC FEATURES FILTER MAINTENANCE PROCEDUREFILTER REPLACEMENT VIII. TROUBLESHOOTINGThe LED will also flash once at power-up TROUBLESHOOTING GUIDE AT THE INTEGRATED CONTROL? Yes AFTER GAS VALVE OPENS, DO THE BURNERS IGNITE? DOES SYSTEM RUN UNTIL THERMOSTAT IS SATISFIED? IF LED LIGHT FLASHES APPENDIX – A REPLACEMENT PARTS Page APPENDIX – B WIRING DIAGRAM