Sterling SDA 1000-5100 specifications

Page 21

In addition to the safety devices listed above, these dehumidifying dryers are equipped with a line cord plug. This allows the operator or maintenance personnel to unplug the system from its power source and tag it out. The plug can then be tagged with any number of approved electrical lockout tags available at most electrical supply stores.

WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air) sources prior to servicing or cleaning the dehumidifying dryer. Failure to do so may result in serious injury. No one but the person who installed the lockout may remove it.

Large Dehumidifying Dryers

Functional Description

21

Image 21
Contents SDA Large Dehumidifying Dryers With AP0 Controls Unpacking and Inspection Shipping InfoEvent of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Operation Dryer Identification Serial Number Tag Technical Assistance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Dryer Safety Tags DescriptionResponsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Functional Description Models Covered in This ManualGeneral Description Regeneration Cycle Process/Regeneration CycleSequence of Operation Controller Screen Descriptions Controller DescriptionStandard Features Mechanical FeaturesElectrical Features Options Closed-Loop RegenerationProcess Aftercooler Recommended Temperature Settings Process Air Dust CollectorMaterial Overdrying Protection Electrical Options Mechanical OptionsSafety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPage Uncrating the Equipment Mechanical InstallationRigging and Placing Unit Making Electrical ConnectionsChecking Blower Rotation Checking for Proper Blower RotationDryer/Drying Hopper Process Air Connections Making Dryer/Drying Hopper Process Air ConnectionsAftercooler Components & Flow Rates Connecting Aftercooler/Precooler Cooling Water OptionalDrying Hopper Air Trap Using the Drying Hopper Air TrapIndicator Lights SwitchesProcess Air Temperature Controller ControlsLit when Control Output 2 is on. Not used Lit when Control Output 1 is on. The Out1Indicator Name Description Lights in the Operation Indicator Section whenE5CN Operating Parameters Setting the Process Air TemperatureTuned prior to dryer startup Adjustment Level Indicator Name DescriptionON, OFF Entering Operating Parameters to Select ModesSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional Redundant Safety Controller Display Setting the Redundant Safety ControllerWatlow Operating Parameters Manf. setting Operation Auto-Tuning the DryerInitial Start-up Pre-Startup ChecksDryer Operation Procedures Page Material Miser OFF Press + to Enable Alarm Display Messages Shutting Down the Dryer Auto-Tuning the DryerMaintenance Maintenance SchedulePhotocopy this page for your maintenance records Cleaning or Replacing the Process Air Filters Preventative MaintenanceCalibrating the Dirty Filter Alarm Cleaning or Replacing the Regeneration FilterChecking the Dewpoint Control System Corrective Maintenance Symptoms of Worn Out DesiccantReplacing the Desiccant Replacing the Process Heater Electric Dryers Desiccant Tower AssemblyReplacing the Regeneration Heater Electric Dryers Process Heater Box AssemblyRegeneration Heater Box Assembly Troubleshooting Basic TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Alarms Alarm DescriptionsAlarm Alarm Description Alarm Effect Code Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Appendix WarrantyTechnical Specifications Aftercooler Design SpecificationsAnnex B Information Drawings and Diagrams Optional dryer dust collector Spare Parts List Level 3 Mechanical Components Located on back of Dryer Dryer Identification Serial Number TagParts and Service Department Technical Assistance Service DepartmentParts Department Sales Department