Sterling SDA 1000-5100 specifications Level 3 Mechanical Components

Page 58

LARGE DRYER SPARE PARTS LIST 600,850,1000,1250, 1500,2000,2500, AND 3000

8-5

LEVEL 3 ( Electrical Components )

PART #

SIZE

Description

A0567930

 

PLC, Controller

A0567932

 

PLC, Temperature Control Module

A0569896

 

PLC, Analog Input Module

A0567933

 

PLC, Touch Screen

A0563932

 

Power Supply, 24VDC

A0568961

 

Redundant Temperature Safety Controller

LEVEL 3 ( Mechanical Components )

PART #

SIZE

Description

600CFM

600CFM

600CFM

600CFM

600CFM

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

208V

230V

400V

460V

575V

1

1

1

1

1

1

850CFM

850CFM

208V 3PH

230V 3PH

850CFM

400V 50 HZ 3PH

1

1

1

1

1

1

850CFM

850CFM

3PH

60 HZ 3PH

460V

575V

1000CFM

1000CFM

208V 3PH

230V 3PH

1000CFM

400V 50 HZ 3PH

1

1

1

1

1

1

1000CFM

1000CFM

3PH

60 HZ 3PH

460V

575V

1250CFM

1250CFM

208V 3PH

230V 3PH

1250CFM

400V 50 HZ 3PH

1

1

1

1

1

1

1250CFM

1250CFM

3PH

60 HZ 3PH

460V

575V

1500CFM

1500CFM

208V 3PH

230V 3PH

1500CFM

400V 50 HZ 3PH

1

1

1

1

1

1

1500CFM

1500CFM

3PH

60 HZ 3PH

460V

575V

400V 50 HZ 3PH 2000CFM

2000CFM

3PH460V

1

1

1

1

1

1

575V 60 HZ 3PH 2000CFM

400V 50 HZ 3PH 2500CFM

2500CFM

3PH460V

1

1

1

1

1

1

575V 60 HZ 3PH 2500CFM

400V 50 HZ 3PH 3000CFM

3000CFM

3PH460V

1

1

1

1

1

1

575V 60 HZ 3PH 3000CFM

A0542302

8" O.D. by 12 Ft Long Hi Temp Hose.

A0571107

3" O.D. by 12 Ft Long Hi Temp Hose.

A0570519

Return Air Cooling Coil 600-850 CFM

A0566849

Return Air Cooling Coil 1000-1500 CFM

A0568147

Return Air Cooling Coil 2000-3000 CFM

A0568233

Closed Loop Cooling Coil

A0546119

208-230/460 Volt Blower, 600 CFM

A0562555

575

Volt Blower, 600 CFM

A0565900

208-230/460 Volt Blower, 850 CFM

A0572510

380

Volt Blower, 1000 CFM

A0572509

230/460 Volt Blower, 1000 CFM

A0572511

575

Volt Blower, 1000 CFM

A0559792

380

Volt Blower, 1250 CFM

A0559903

230/460 Volt Blower, 1250 CFM

A0559998

575

Volt Blower, 1250 CFM

A0553766

230/460 Volt Blower, 1500 CFM

A0572513

380

Volt Blower, 2000 CFM

A0572512

230/460 Volt Blower, 2000 CFM

A0572514

575

Volt Blower, 2000 CFM

A0572516

380

Volt Blower, 2500 CFM

A0572515

230/460 Volt Blower, 2500 CFM

A0572517

575

Volt Blower, 2500 CFM

A0559815

380

Volt Blower, 3000 CFM

A0568211

230/460 Volt Blower, 3000 CFM

A0560003

575

Volt Blower, 3000 CFM

W00015335

Dew Point Sensor Manifold

A0548558

Gasket for the Dew Point Sensor

W00015436

Plastic Nut for the Dew Point Sensor

A0572502

O-Ring for Main Valve

A0566879

Main Valve Motor

A0565249

Filter housing Latch

A0565250

Filter Housing Strike

A0566466

Closed Loop Cooling Valve Motor

A0547006

Knob for the Regeneration Filter

A0537908

Handle for Panels.

A0568205

Latch for Panels

A0542231

8" Hose Clamp

A0571107

3" Hose Clamp

1

1

1

1

1 1 1 1

1

1

1

1

3.2Feet 1 4 4 1 1 8 24 16 6

1

1

1

1

1 1 1 1

1

1

1

3.2Feet 1 4 4 1 1 8 24 16 6

1

1

1

1

1

1

 

1

1

1

1

1

1

3.2Feet 1 4 4 1 1 12 36 16 6

1

1

1

1

1

1

 

1

1

1

1

1

1

3.2Feet 1 4 4 1 1 12 36 16 6

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

1

3.2Feet 1 4 4 1 1 12 36 16 6

1

1

1

1

1

1

1

1

1

1

3.2Feet 1 4 4 1 1 16 48 32 6

1

1

1

1

1

1

1

1

1

1

3.2Feet 1 4 4 1 1 16 48 32 6

1

1

1

1

1

1

1

1

1

1

3.2Feet 1 4 4 1 1 16 48 32 6

Large Dehumidifying Dryers

Appendix

58

Image 58
Contents SDA Large Dehumidifying Dryers With AP0 Controls Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Operation Dryer Identification Serial Number Tag Technical Assistance How to Use This Manual SafetySafety Symbols Used in this Manual Dryer Safety Tags Description Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Models Covered in This Manual Functional DescriptionGeneral Description Process/Regeneration Cycle Regeneration CycleSequence of Operation Controller Description Controller Screen DescriptionsMechanical Features Standard FeaturesElectrical Features Closed-Loop Regeneration OptionsProcess Aftercooler Process Air Dust Collector Recommended Temperature SettingsMaterial Overdrying Protection Mechanical Options Electrical OptionsSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPage Rigging and Placing Unit Mechanical InstallationUncrating the Equipment Making Electrical ConnectionsChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsConnecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapProcess Air Temperature Controller SwitchesIndicator Lights ControlsIndicator Name Description Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used Lights in the Operation Indicator Section whenSetting the Process Air Temperature E5CN Operating ParametersAdjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFProcess Air Dew Point Display Setting the High Dew Point AlarmOptional Setting the Redundant Safety Controller Redundant Safety Controller DisplayWatlow Operating Parameters Manf. setting Initial Start-up Auto-Tuning the DryerOperation Pre-Startup ChecksDryer Operation Procedures Page Material Miser OFF Press + to Enable Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerMaintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Symptoms of Worn Out Desiccant Corrective MaintenanceReplacing the Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Basic Troubleshooting TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Alarm Descriptions AlarmsAlarm Alarm Description Alarm Effect Code Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer Warranty AppendixAftercooler Design Specifications Technical SpecificationsAnnex B Information Drawings and Diagrams Optional dryer dust collector Spare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerParts and Service Department Parts Department Service DepartmentTechnical Assistance Sales Department