Sterling SDA 1000-5100 Mechanical Installation, Uncrating the Equipment, Rigging and Placing Unit

Page 22

Chapter 3: Mechanical Installation

3-1 Uncrating the Equipment

The large dehumidifying dryers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides, inserting forklift under the base. The forks must be equidistant from the centerline of the unit and the unit must be balanced on the forks. Lift slowly and only high enough to clear the skid. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

5.Remove the temporary hardware that has been installed to prevent the side panels from shifting in transit. Retain the crating material for reshipping the components in case hidden shipping damage is found.

3-2 Rigging and Placing Unit

As with all equipment installations, follow all applicable codes and regulations.

„Locate close to the process to reduce piping expense.

„Locate adjacent to drain and city water sources (If equipped with aftercooler).

„Consult a structural engineer to assure that the floor, mounting pad or structural steel support is of adequate strength.

„Allow for required service clearances necessary for maintenance and easy access to all components.

3-3 Making Electrical Connections

Refer to local electrical codes, the schematic, and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it. Label all wiring to make any future troubleshooting easier.

When making electrical connections to your dryer, ensure that you take into consideration and make arrangements for the following:

;A qualified electrician should make all electrical connections.

;The serial tag lists voltage, phase, and amp draw information. Line voltage must be within plus or minus ten percent (±10%) of the voltage listed on the serial tag, or damage may occur. Phase imbalance must be less than five percent (5%).

;Connect main power to the dryer at the disconnect or terminals in the upper right corner of the control enclosure.

;Install a fused disconnect with a lockout feature in the power main leading to the dryer.

Large Dehumidifying Dryers

Mechanical Installation

22

Image 22
Contents SDA Large Dehumidifying Dryers With AP0 Controls Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Operation Dryer Identification Serial Number Tag Technical Assistance How to Use This Manual SafetySafety Symbols Used in this Manual Dryer Safety Tags Description Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Models Covered in This Manual Functional DescriptionGeneral Description Process/Regeneration Cycle Regeneration CycleSequence of Operation Controller Description Controller Screen DescriptionsMechanical Features Standard FeaturesElectrical Features Closed-Loop Regeneration OptionsProcess Aftercooler Process Air Dust Collector Recommended Temperature SettingsMaterial Overdrying Protection Mechanical Options Electrical OptionsSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPage Rigging and Placing Unit Mechanical InstallationUncrating the Equipment Making Electrical ConnectionsChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsConnecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapProcess Air Temperature Controller SwitchesIndicator Lights ControlsIndicator Name Description Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used Lights in the Operation Indicator Section whenSetting the Process Air Temperature E5CN Operating ParametersAdjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFProcess Air Dew Point Display Setting the High Dew Point AlarmOptional Setting the Redundant Safety Controller Redundant Safety Controller DisplayWatlow Operating Parameters Manf. setting Initial Start-up Auto-Tuning the DryerOperation Pre-Startup ChecksDryer Operation Procedures Page Material Miser OFF Press + to Enable Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerMaintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Symptoms of Worn Out Desiccant Corrective MaintenanceReplacing the Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Basic Troubleshooting TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Alarm Descriptions AlarmsAlarm Alarm Description Alarm Effect Code Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer Warranty AppendixAftercooler Design Specifications Technical SpecificationsAnnex B Information Drawings and Diagrams Optional dryer dust collector Spare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerParts and Service Department Parts Department Service DepartmentTechnical Assistance Sales Department