Sterling SDA 1000-5100 specifications Parts and Service Department

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Please note that our address and phone information has changed. Please reference this page for updated contact information.

These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information about these manuals and their warnings and precautions.

Parts and Service Department

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.

For immediate assistance, please contact:

North, Central and South America, 8am – 5pm CST +1 (800) 483-3919 for drying, conveying, heating and cooling and automation. For size reduction: +1 (800) 229-2919.

North America, emergencies after 5pm CST (847) 439-5855

North America email: acsuscanadacustserv@corpemail.com

Mexico, Central & South America

Email: acslatinamericacustserv@corpemail.com

Europe, Middle East & Africa +48 22 390 9720

Email: acseuropecustserv@corpemail.com

India +91 21 35329112

Email: acsindiacustserv@corpemail.com

Asia/Australia +86 512 8717 1919

Email: acsasiacustserv@corpemail.com

Sales and Contracting Department

Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the name of the sales representative nearest you.

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages including drawings; equipment, labor, and construction materials; and union or non-union installations.

For assistance with your sales or system contracting needs please Call:

North, Central and South America +1 (262) 641-8600 or +1 (847) 273-7700 Monday–Friday, 8am–5pm CST

Europe/Middle East/Africa +48 22 390 9720

India +91 21 35329112

Asia/Australia +86 512 8717 1919

Facilities:

ACS offers facilities around the world to service you no matter where you are located. For more information, please visit us at www.acscorporate.com

United States:

Asia/Australia:

India

 

 

 

ACS Suzhou

ACS India

ACS Schaumburg – Corporate Offices

Gat No. 191/1, Sandbhor Complex

1100 E. Woodfield Road

109 Xingpu Road SIP

Mhalunge, Chakan, Tal Khed,

Suite 588

 

 

Suzhou, China 215126

Dist. Pune 410501, India

Schaumburg, IL 60173

Phone: + 86 8717 1919

Phone: +91 21 35329112

Phone: + 1 847 273 7700

Fax: +86 512 8717 1916

Fax: + 91 20 40147576

Fax: + 1 847 273 7804

Europe/Middle East/Africa:

 

 

 

 

 

ACS New Berlin – Manufacturing Facility

ACS Warsaw

 

2900 S. 160

th

Street

 

 

Ul. Działkowa 115

 

New Berlin, WI 53151

 

Phone : +1 262 641 8600

02-234 Warszawa

Phone: + 48 22 390 9720

Fax: + 1 262 641 8653

Fax: +48 22 390 9724

 

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Contents SDA Large Dehumidifying Dryers With AP0 Controls Shipping Info Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Operation Dryer Identification Serial Number Tag Technical Assistance Safety How to Use This ManualSafety Symbols Used in this Manual Dryer Safety Tags Description Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Functional Description Models Covered in This ManualGeneral Description Process/Regeneration Cycle Regeneration CycleSequence of Operation Controller Description Controller Screen DescriptionsStandard Features Mechanical FeaturesElectrical Features Options Closed-Loop RegenerationProcess Aftercooler Recommended Temperature Settings Process Air Dust CollectorMaterial Overdrying Protection Mechanical Options Electrical OptionsSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPage Mechanical Installation Uncrating the EquipmentRigging and Placing Unit Making Electrical ConnectionsChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsConnecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapSwitches Indicator LightsProcess Air Temperature Controller ControlsLit when Control Output 1 is on. The Out1 Lit when Control Output 2 is on. Not usedIndicator Name Description Lights in the Operation Indicator Section whenSetting the Process Air Temperature E5CN Operating ParametersAdjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional Redundant Safety Controller Display Setting the Redundant Safety ControllerWatlow Operating Parameters Manf. setting Auto-Tuning the Dryer OperationInitial Start-up Pre-Startup ChecksDryer Operation Procedures Page Material Miser OFF Press + to Enable Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerMaintenance Maintenance SchedulePhotocopy this page for your maintenance records Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Corrective Maintenance Symptoms of Worn Out DesiccantReplacing the Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Troubleshooting Basic TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Alarms Alarm DescriptionsAlarm Alarm Description Alarm Effect Code Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Warranty AppendixTechnical Specifications Aftercooler Design SpecificationsAnnex B Information Drawings and Diagrams Optional dryer dust collector Spare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerParts and Service Department Service Department Technical AssistanceParts Department Sales Department