Sterling SDA 1000-5100 Dryer Safety Tags Description, Wear Safety Glasses and Work Gloves

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Dryer Safety Tags

Tag							Description	Tag			Description
							Read Operation &				High Voltage Inside
							Read Operation &				High Voltage Inside
							Installation Manual				Enclosure

							Hot!				Lifting Point






		PE					Protected Earth				Earth Ground
							Ground				Earth Ground
							Ground

1-2 Warnings and Precautions

Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations.

To avoid possible personal injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices:

;Read and follow these operation and installation instructions when installing, operating, and maintaining this equipment. If these instructions become damaged or unreadable, additional copies are available from the manufacturer.

;Follow all SAFETY CODES.

;Wear SAFETY GLASSES and WORK GLOVES.

;Work only with approved tools and devices.

;Disconnect and/or lock out power before servicing or maintaining the equipment.

;Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment.

;Operate this equipment within design specifications.

;OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment. You should remove the fuses and carry them with you.

;Make sure the equipment and components are properly GROUNDED before you switch on power.

;When welding or brazing in or around this equipment, make sure VENTILATION is ADEQUATE. PROTECT adjacent materials from flame or sparks by shielding with sheet metal. An approved FIRE EXTINGUISHER should be nearby and ready for use if needed.

;Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled.

Large Dehumidifying Dryers

Safety

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Contents SDA Large Dehumidifying Dryers With AP0 Controls Shipping Info Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Operation Dryer Identification Serial Number Tag Technical Assistance Safety Symbols Used in this Manual SafetyHow to Use This Manual Dryer Safety Tags Description Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Process/Regeneration Cycle Regeneration CycleSequence of Operation Controller Description Controller Screen DescriptionsElectrical Features Standard FeaturesMechanical Features Process Aftercooler OptionsClosed-Loop Regeneration Material Overdrying Protection Recommended Temperature SettingsProcess Air Dust Collector Mechanical Options Electrical OptionsSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPage Mechanical Installation Uncrating the EquipmentRigging and Placing Unit Making Electrical ConnectionsChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsConnecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapSwitches Indicator LightsProcess Air Temperature Controller ControlsLit when Control Output 1 is on. The Out1 Lit when Control Output 2 is on. Not usedIndicator Name Description Lights in the Operation Indicator Section whenSetting the Process Air Temperature E5CN Operating ParametersAdjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFOptional Setting the High Dew Point AlarmProcess Air Dew Point Display Watlow Operating Parameters Redundant Safety Controller DisplaySetting the Redundant Safety Controller Manf. setting Auto-Tuning the Dryer OperationInitial Start-up Pre-Startup ChecksDryer Operation Procedures Page Material Miser OFF Press + to Enable Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerPhotocopy this page for your maintenance records MaintenanceMaintenance Schedule Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Replacing the Desiccant Corrective MaintenanceSymptoms of Worn Out Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Introduction TroubleshootingBasic Troubleshooting Large Dehumidifying Dryers Troubleshooting Alarm Alarm Description Alarm Effect Code AlarmsAlarm Descriptions Using a Platinum Resistance Thermometer Determining Temperature Controller Errors or Sensor ErrorsUsing a Thermocouple Warranty AppendixAnnex B Information Technical SpecificationsAftercooler Design Specifications Drawings and Diagrams Optional dryer dust collector Spare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerParts and Service Department Service Department Technical AssistanceParts Department Sales Department