SPX Cooling Technologies 98-1514E user manual Troubleshooting, Trouble Cause Remedy

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Troubleshooting

Trouble

Cause

Remedy

 

 

• Check power at starter. Correct any bad connections

 

 

between the control apparatus and the motor.

 

 

• Check starter contacts and control circuit. Reset overloads,

 

Power not available at motor terminals

close contacts, reset tripped switches or replace failed control

 

 

switches.

 

 

• If power is not on all leads at starter, make sure overload

 

 

and short circuit devices are in proper condition.

Motor Will Not Start

Wrong connections

Check motor and control connections against wiring diagrams.

 

Low voltage

Check nameplate voltage against power supply. Check

 

voltage at motor terminals.

 

 

 

Open circuit in motor winding

Check stator windings for open circuits.

 

 

 

 

Motor or fan drive stuck

Disconnect motor from load and check motor and Geareducer

 

for cause of problem.

 

 

 

Rotor defectve

Look for broken bars or rings.

 

 

 

 

Motor running single-phase

Stop motor and attempt to start it. Motor will not start if single-

 

phased. Check wiring, controls, and motor.

 

 

 

Motor leads connected incorrectly

Check motor connections against wiring diagram on motor.

 

Bad bearings

Check lubrication. Replace bad bearings.

 

 

 

Unusual Motor Noise

Electrical unbalance

Check voltages and currents of all three lines. Correct if

 

 

required.

 

Air gap not uniform

Check and correct bracket fits or bearing.

 

Rotor unbalance

Rebalance.

 

 

 

 

Cooling fan hitting end bell guard

Reinstall or replace fan.

 

 

 

 

Wrong voltage or unbalanced voltage

Check voltage and current of all three lines against nameplate

 

values.

 

 

 

Overload

Check fan blade pitch. See Fan Manual. Check for

 

drag in fan drive train as from damaged bearings.

 

 

 

Wrong motor RPM

Check nameplate against power supply. Check RPM of motor.

 

 

 

 

Bearings overgreased

Remove grease reliefs. Run motor up to speed to purge

 

excessive grease.

 

 

 

Wrong lubricant in bearings

Change to proper lubricant. See motor manufacturer's

 

instructions.

 

 

 

One phase open

Stop motor and attempt to start it. Motor will not start if single-

 

phased. Check wiring, controls, and motor.

Motor Runs Hot

 

Dirty motor

Clean motor.

 

 

 

 

Winding fault

Check with Ohmmeter.

 

 

 

 

Bent motor shaft

Straighten or replace shaft.

 

Insufficient grease

Remove plugs and regrease bearings.

 

 

 

 

 

Limit cumulative acceleration time to a total of 30 seconds/hr.

 

Too frequent starting or speed changes

Set on/off or speed change set points farther apart. Consider

 

 

installing a Marley VFD drive for fine temperature control.

 

Deterioration of grease, or foreign

Flush bearings and relubricate.

 

material in grease

 

 

 

Bearings damaged

Replace bearings.

 

 

 

 

Voltage too low at motor terminals

Check transformer and setting of taps. Use higher voltage on

 

transformer terminals or reduce loads. Increase wire size or

Motor Does Not Come Up

because of line drop

reduce inertia.

To Speed

 

Broken Rotor bars

Look for cracks near the rings. A new rotor may be required.

 

 

Have motor service person check motor.

 

 

Wrong Rotation (Motor)

Wrong sequence of phases

Switch any two of the three motor leads.

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Contents Marley AV Cooling Tower Contents Safety First PreparationTower Location Receiving and Hoisting Tower ShipmentReceiving Tower Hoisting TowerInstallation Tower InstallationInstallation Motor Wiring When using a starterWhen using a two-speedstarter When using a VFDMechanical Equipment Installation Tower Start-Up OperationWater System Operation Tower Operation GeneralAcceleration time of 30 seconds per hour Wintertime Operation Operation Intermittent Wintertime Operation Tower Cleaning, Water Treatment and Blowdown Maintaining Water QualityCooling Tower Cleaning MaintenanceBlowdown Belt Tensioning Bushing Fastener Torque Values Sheave AlignmentSchedule of Tower Maintenance Maintenance Seasonal Shutdown Instructions SPX Cooling Technologies’ Services Prolonged ShutdownMaintenance Schedule Troubleshooting Trouble Cause RemedyRepresentative Additional Information Page Manual 98-1514E