Troubleshooting
Trouble | Cause | Remedy | |
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| • Check power at starter. Correct any bad connections | |
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| between the control apparatus and the motor. | |
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| • Check starter contacts and control circuit. Reset overloads, | |
| Power not available at motor terminals | close contacts, reset tripped switches or replace failed control | |
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| switches. | |
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| • If power is not on all leads at starter, make sure overload | |
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| and short circuit devices are in proper condition. | |
Motor Will Not Start | Wrong connections | Check motor and control connections against wiring diagrams. | |
| Low voltage | Check nameplate voltage against power supply. Check | |
| voltage at motor terminals. | ||
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| Open circuit in motor winding | Check stator windings for open circuits. | |
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| Motor or fan drive stuck | Disconnect motor from load and check motor and Geareducer | |
| for cause of problem. | ||
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| Rotor defectve | Look for broken bars or rings. | |
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| Motor running | Stop motor and attempt to start it. Motor will not start if single- | |
| phased. Check wiring, controls, and motor. | ||
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| Motor leads connected incorrectly | Check motor connections against wiring diagram on motor. | |
| Bad bearings | Check lubrication. Replace bad bearings. | |
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Unusual Motor Noise | Electrical unbalance | Check voltages and currents of all three lines. Correct if | |
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| required. | |
| Air gap not uniform | Check and correct bracket fits or bearing. | |
| Rotor unbalance | Rebalance. | |
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| Cooling fan hitting end bell guard | Reinstall or replace fan. | |
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| Wrong voltage or unbalanced voltage | Check voltage and current of all three lines against nameplate | |
| values. | ||
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| Overload | Check fan blade pitch. See Fan Manual. Check for | |
| drag in fan drive train as from damaged bearings. | ||
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| Wrong motor RPM | Check nameplate against power supply. Check RPM of motor. | |
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| Bearings overgreased | Remove grease reliefs. Run motor up to speed to purge | |
| excessive grease. | ||
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| Wrong lubricant in bearings | Change to proper lubricant. See motor manufacturer's | |
| instructions. | ||
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| One phase open | Stop motor and attempt to start it. Motor will not start if single- | |
| phased. Check wiring, controls, and motor. | ||
Motor Runs Hot |
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Dirty motor | Clean motor. | ||
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| Winding fault | Check with Ohmmeter. | |
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| Bent motor shaft | Straighten or replace shaft. | |
| Insufficient grease | Remove plugs and regrease bearings. | |
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| Limit cumulative acceleration time to a total of 30 seconds/hr. | |
| Too frequent starting or speed changes | Set on/off or speed change set points farther apart. Consider | |
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| installing a Marley VFD drive for fine temperature control. | |
| Deterioration of grease, or foreign | Flush bearings and relubricate. | |
| material in grease | ||
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| Bearings damaged | Replace bearings. | |
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| Voltage too low at motor terminals | Check transformer and setting of taps. Use higher voltage on | |
| transformer terminals or reduce loads. Increase wire size or | ||
Motor Does Not Come Up | because of line drop | ||
reduce inertia. | |||
To Speed |
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Broken Rotor bars | Look for cracks near the rings. A new rotor may be required. | ||
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| Have motor service person check motor. | ||
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Wrong Rotation (Motor) | Wrong sequence of phases | Switch any two of the three motor leads. |
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