Roberts Gorden DAT115, DAT75, DAT90, DAT100 service manual 2005

Page 3

TABLE OF CONTENTS

SECTION 1: Heater Safety

2

SECTION 12: User Instructions

25

SECTION 2: Installer Responsibility

2

12.1

User Instructions

25

2.1

Clearances to Combustibles

2

12.2

Heater Operation

25

2.2

Corrosive Chemicals

2

12.3

Common User Controls (all models)

25

2.3

National Standards and Applicable Codes

2

12.4

Cooling Section Operation

26

SECTION 3: Critical Considerations

3

12.5

Heating Section Lighting Instructions

26

3.1

Basic Information

3

12.6

Simple Fault Finding (all models)

26

3.2

Location and Suspension

3

SECTION 13: Servicing

27

3.3

Minimum Required Installation Clearances

3

13.1

Servicing Instructions

27

3.4

Clearances to Combustibles

3

13.2

Burner Maintenance

27

3.5

Ventilation

3

13.3

Fan/Motor Assembly Maintenance

27

3.6

Gas Supply

3

13.4

Heat Exchanger Maintenance

27

3.7

Electrical Supply

3

13.5

Gas Control Valve Maintenance (all models)

28

3.8

Flue

3

13.6

Flue Fan

28

3.9

Coil Condense Drain

3

SECTION 14: Conversion Between Gases

29

SECTION 4: Specifications

5

14.1

General

29

4.1

DAT (all models)

5

14.2

Burner Conversion

29

4.2

General Technical Data Table (all models)

6

14.3

Gas Valves

29

4.3

Technical Data Table - Heater Section (all models)

7

SECTION 15: Troubleshooting

30

4.4

DualAir® Performance Data -

 

15.1

General

30

 

Graph of Air Flows v Static Pressure

8

15.2

Troubleshooting For Automatic Ignition

 

SECTION 5: Heater Installation

9

 

Burner Systems

31

5.1

General

9

15.3

Troubleshooting for Flame Supervision System

32

5.2

Handling

9

15.4

Troubleshooting for Solenoid Valves

33

5.3

Shelf Mounting and Suspension

9

15.5

Troubleshooting for Main Fan

33

SECTION 6: Flue Installation

10

15.6

Troubleshooting for Fan Contactor

34

6.1

Flue Installation

10

SECTION 16: Removal and Replacement Parts

35

6.2

Type C12, C32 & C62 Appliance

10

16.1

Gas Valve

35

6.3

Type B22 Appliance

10

16.2

Burner Compartment

36

6.4

Converting from Top to Side Terminations

 

16.3

Ignition Electrode and Flame Probe

37

 

for Flue and Air Intake

10

16.4

Flue Fan

38

SECTION 7: Air Supply

13

16.5

Heater Pressure Switch

39

7.1 Room Sealed Installation

13

16.6

Cooling Coil Safety Devices

40

7.2 Open Flued Installation

13

16.7

Ignition Control

41

7.3 Building Ventilation

13

16.8

Fan Motor Removal

41

7.4 Isolated Equipment Rooms

13

16.9

Combination Fan/Limit Thermostat

42

SECTION 8: Optional Heater Configurations

14

 

 

 

8.1

Distribution Duct

14

 

 

 

SECTION 9: Gas Piping

15

 

 

 

9.1

Connections

15

 

 

 

SECTION 10: Wiring and Electrical Information

16

 

 

 

10.1 Electrical Supply

16

 

 

 

10.2 Remote Control

16

 

 

 

10.3 DAT Main Circuit Board Terminal Identification

17

 

 

 

10.4 DAT Wiring Diagram Models 75-115

18

 

 

 

10.5 DAT Wiring Diagram Models 75-115

19

 

 

 

10.6 DAT Site Connections at Main Circuit Board

20

 

 

 

SECTION 11: Commissioning

21

 

 

 

11.1 Pre Commission Checks

21

 

 

 

11.2 Gas Supply

21

 

 

 

11.3 Mechanical Checks

21

 

 

 

11.4 Begin Commissioning

21

 

 

 

11.5 Combustion Testing (all models)

23

 

 

 

11.6 Turning Off the DualAir® Unit

24

 

 

 

11.7 External Controls

24

 

 

 

11.8 Complete the Commissioning

24

 

 

 

11.9 Instruction to the User

24

 

 

 

© 2005

All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon.

Printed in U.K.

Image 3
Contents DualAir Page 2005 Page Table of Figures Page Product Approval Clearances to Combustibles Corrosive ChemicalsNational Standards and Applicable Codes Flue Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Electrical SupplyInstallation Clearances and Clearances to Combustibles Front View Left Version Specifications 4.1 DAT all modelsModel 100 115 Fan Data General Technical Data Table all modelsModel 100 115 2 DAT100 and 115 4 kW motor Heater Installation 5.1 General HandlingShelf Mounting and Suspension Flue Conversion Flue Installation 6.1 Flue InstallationType B22 Appliance Air Intake Terminal CoverControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Building Ventilation Room Sealed InstallationOpen Flued Installation Heaters Installed Within the Heated SpaceDuct resistance and design. Tel +44 0 Optional Heater Configurations 8.1 Distribution Duct14, .1 and to ensure that there is Department for recommendations regardingConnections Gas Connection with Stainless Steel Flex ConnectorRemote Control Remote Frost ThermostatSee Page 17, .3 through Page 18, Section Number See Page 20, Section DAT Wiring Diagram ModelsSite wiring connections shown DAT Site Connections at Main Circuit Board Electrical Checks Gas Fired HeaterCooling Coils/Condensers LouversAutomatic Burner Control Box Sequence Set Minimum Pressure Combustion Testing all modelsCommissioning the Gas Valves Commissioning the Gas ValveInstruction to the User Pressure SwitchTurning Off the DualAir Unit Complete the CommissioningSee Page 7, .3 and Page 8, Figure See Page 26, SectionSee Page 25, Section Heater OperationCooling Section Operation Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsServicing 13.1 Servicing Instructions Burner Maintenance13.3 Fan/Motor Assembly Maintenance Heat Exchanger MaintenanceGas Control Valve Maintenance all models Conversion Between Gases 14.1 General Burner ConversionGas Valves Conduct Commissioning procedure as shown on Page 21, Section Result in death or electrical shock Troubleshooting For Automatic Ignition Burner SystemsStart Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Troubleshooting for Solenoid ValvesConduct Commissioning procedure as on Page 21, Section Troubleshooting for Fan ContactorGas Valve Gas Valve Replacement all modelsBurner Components See Page 5, SectionBurner Injectors Burner CompartmentIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter See Page 21, Section Heater Pressure SwitchPressure Switches Coil Pressure SwitchFilter Pressure Switch Ignition Control 16.7.1 S4563C Models 75 toFan Motor Removal Fan Removal and Replacement Combination Fan/Limit Thermostat Page Page Some objects can catch fire or explode when placed
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