Roberts Gorden DAT115, DAT75 Conversion Between Gases 14.1 General, Burner Conversion, Gas Valves

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SECTION 14: CONVERSION BETWEEN GASES

SECTION 14: CONVERSION BETWEEN GASES 14.1 General

Conversion between gasses will require a change of burner injectors and the gas valve re-commissioning to the new conditions.

14.2 Burner Conversion

Conversion of the burner assembly from one gas to the other is the same for all types of heaters.

1.Remove the burner compartment cover as shown on Page 36, Section 16.2.

2.Remove the connection between the gas valve outlet and the manifold. See Page 35, Section 16.1 for gas valve removal.

3.Remove the manifold from the burner assembly by removing the screws at the top and bottom. See Page 36, Section 16.2.1.

4.Remove the main burner injectors.

5.Replace with the injectors for the new gas ensuring a gas tight seal.

6.Refit all components in reverse order.

14.3 Gas Valves

All gas valves used on the DualAir® units have pressure regulators that may be set to operate on Natural gas or LPG.

Conversion is carried out by re-setting the burner pressure to the value in the data table during commissioning. See Page 7, Section 4.3.

Ensure that the gas inlet pressure to the heater is correct for the new gas, and that the gas supply has been purged of the old gas.

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Contents DualAir Page 2005 Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Flue Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Electrical SupplyInstallation Clearances and Clearances to Combustibles Front View Left Version Specifications 4.1 DAT all modelsModel 100 115 Fan Data General Technical Data Table all modelsModel 100 115 2 DAT100 and 115 4 kW motor Shelf Mounting and Suspension Heater Installation 5.1 GeneralHandling Flue Conversion Flue Installation 6.1 Flue InstallationType B22 Appliance Air Intake Terminal CoverControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Building Ventilation Room Sealed InstallationOpen Flued Installation Heaters Installed Within the Heated SpaceDuct resistance and design. Tel +44 0 Optional Heater Configurations 8.1 Distribution Duct14, .1 and to ensure that there is Department for recommendations regardingConnections Gas Connection with Stainless Steel Flex ConnectorSee Page 17, .3 through Page 18, Section Remote ControlRemote Frost Thermostat Number See Page 20, Section DAT Wiring Diagram ModelsSite wiring connections shown DAT Site Connections at Main Circuit Board Electrical Checks Gas Fired HeaterCooling Coils/Condensers LouversAutomatic Burner Control Box Sequence Set Minimum Pressure Combustion Testing all modelsCommissioning the Gas Valves Commissioning the Gas ValveInstruction to the User Pressure SwitchTurning Off the DualAir Unit Complete the CommissioningSee Page 7, .3 and Page 8, Figure See Page 26, SectionSee Page 25, Section Heater OperationCooling Section Operation Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsServicing 13.1 Servicing Instructions Burner Maintenance13.3 Fan/Motor Assembly Maintenance Heat Exchanger MaintenanceGas Control Valve Maintenance all models Gas Valves Conversion Between Gases 14.1 GeneralBurner Conversion Conduct Commissioning procedure as shown on Page 21, Section Result in death or electrical shock Troubleshooting For Automatic Ignition Burner SystemsStart Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Troubleshooting for Solenoid ValvesConduct Commissioning procedure as on Page 21, Section Troubleshooting for Fan ContactorGas Valve Gas Valve Replacement all modelsBurner Components See Page 5, SectionBurner Injectors Burner CompartmentIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter See Page 21, Section Heater Pressure SwitchFilter Pressure Switch Pressure SwitchesCoil Pressure Switch Fan Motor Removal Ignition Control16.7.1 S4563C Models 75 to Fan Removal and Replacement Combination Fan/Limit Thermostat Page Page Some objects can catch fire or explode when placed
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