Roberts Gorden DAT90, DAT75, DAT100, DAT115 Troubleshooting For Automatic Ignition Burner Systems

Page 37

 

 

SECTION 15: TROUBLESHOOTING

15.2 Troubleshooting For Automatic Ignition Burner Systems

WARNING

S4565C. They both have similar operating sequences. To

There are two burner controls used. Honeywell S4563C and

 

 

 

measure flame current, connect a 0 - 50 μA DC meter in

 

 

 

 

 

 

series with the flame probe. If the meter reads negative

 

 

values, then reverse the test leads.

 

 

 

 

 

 

 

Electrical Shock Hazard

Start

 

 

 

 

Do not touch ignition components.

Are gas & electrical

No

Turn on supplies.

 

 

Voltage from ignition components is high.

supplies on?

 

 

 

 

 

 

 

Failure to follow these instructions can

 

 

 

 

 

Yes

 

 

 

 

result in death or electrical shock.

 

 

 

 

 

 

 

 

Have limit thermostats

 

 

 

 

Is the green light on?

No

Are external controls on?

Yes

operated or light faulty?

Reset or replace as

 

 

 

 

 

 

 

 

necessary.

Yes

 

 

 

 

 

 

 

Press in lockout reset button

 

 

 

Is red lockout light on?

Yes

on rear of heater or remote

 

 

 

 

 

reset button if fitted.

 

 

 

No

 

 

 

 

 

Does flue fan run?

No

 

Yes

 

Does air pressure switch

No

change over?

 

Yes

Wait 30 - 40 seconds.

Is ignition spark operating? No

Yes

 

Does the flame light?

No

Yes

 

Is red lockout light on?

Yes

No

Heater Operating

TROUBLESHOOT ENDS. No

Is 230v supply at fan

Yes

connections?

 

No

Burner control faulty or plug in connections faulty. Repair or replace as necessary

Check for too much flue/air inlet

duct. Check for blockage in

combustion air circuit.

Check for faulty air pressure

switch. See section 16.5.

Is HT lead okay and

connected? Yes Is spark electrode okay?

Is the gas valve operating? No To test valve,

see Section 15.4.

Is the flame current at

least 1 µAmp DC when No the flame lights?

If problems persist, contact ROBERTS GORDON® at Tel: +44 (0) 1902 498733 or www.rg-inc.com

Flue fan faulty replace

Ignition control faulty replace.

See Section 15.6.

Replace valve.

Trace fault in supervision system. See Section 16.3.

For your safety and optimum heater performance use only ROBERTS GORDON® replacement parts.

Conduct Commissioning procedure as shown on Page 21, Section 11

31

Image 37
Contents DualAir Page 2005 Page Table of Figures Page Product Approval Corrosive Chemicals Clearances to CombustiblesNational Standards and Applicable Codes Critical Considerations 3.1 Basic Information Minimum Required Installation ClearancesElectrical Supply FlueInstallation Clearances and Clearances to Combustibles Front View Left Version Specifications 4.1 DAT all modelsModel 100 115 Fan Data General Technical Data Table all modelsModel 100 115 2 DAT100 and 115 4 kW motor Handling Heater Installation 5.1 GeneralShelf Mounting and Suspension Type B22 Appliance Flue Installation 6.1 Flue InstallationAir Intake Terminal Cover Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Open Flued Installation Room Sealed InstallationHeaters Installed Within the Heated Space Building Ventilation14, .1 and to ensure that there is Optional Heater Configurations 8.1 Distribution DuctDepartment for recommendations regarding Duct resistance and design. Tel +44 0Connections Gas Connection with Stainless Steel Flex ConnectorRemote Frost Thermostat Remote ControlSee Page 17, .3 through Page 18, Section Number See Page 20, Section DAT Wiring Diagram ModelsSite wiring connections shown DAT Site Connections at Main Circuit Board Cooling Coils/Condensers Gas Fired HeaterLouvers Electrical ChecksAutomatic Burner Control Box Sequence Commissioning the Gas Valves Combustion Testing all modelsCommissioning the Gas Valve Set Minimum PressureTurning Off the DualAir Unit Pressure SwitchComplete the Commissioning Instruction to the UserSee Page 25, Section See Page 26, SectionHeater Operation See Page 7, .3 and Page 8, FigureSimple Fault Finding all models Burner Lockout Reset ButtonSimple Fault Finding burner faults Cooling Section Operation13.3 Fan/Motor Assembly Maintenance Burner MaintenanceHeat Exchanger Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance all models Burner Conversion Conversion Between Gases 14.1 GeneralGas Valves Conduct Commissioning procedure as shown on Page 21, Section Result in death or electrical shock Troubleshooting For Automatic Ignition Burner SystemsStart Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Troubleshooting for Solenoid ValvesConduct Commissioning procedure as on Page 21, Section Troubleshooting for Fan ContactorBurner Components Gas Valve Replacement all modelsSee Page 5, Section Gas ValveBurner Injectors Burner CompartmentIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter See Page 21, Section Heater Pressure SwitchCoil Pressure Switch Pressure SwitchesFilter Pressure Switch 16.7.1 S4563C Models 75 to Ignition ControlFan Motor Removal Fan Removal and Replacement Combination Fan/Limit Thermostat Page Page Some objects can catch fire or explode when placed
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