Roberts Gorden DAT75, DAT90, DAT100, DAT115 service manual Troubleshooting for Fan Contactor

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

15.6 Troubleshooting for Fan Contactor

START

Does main fan run

automatically

in heating mode?

Yes

No

Is power supply 400v at

 

No

Fault elsewhere

 

 

three phase and N at the

 

 

 

main terminal?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

Does fan run when white

Is there 230v at contactor

 

Press in overload reset

 

button of combination No

No

No

thermostat is pushed in?

 

coil terminal A1 and A2?

 

button and retest.

 

 

 

 

 

 

 

 

Yes

 

 

Yes

 

Yes

 

 

 

 

 

 

 

 

 

Replace

 

Contactor faulty.

Overload operated. Check for

 

 

 

three phases at mains

 

combination thermostat.

 

 

Replace.

 

 

 

 

 

terminals, loose electrical

 

 

 

 

 

 

 

 

terminals and motor overload.

 

Wiring faulty or faulty

 

combination thermostat.

 

Investigate.

 

No

Is there 230v between

Has fuse 1 on the

terminals 96 and A1 on No

printed circuit board

the contactor?

blown?

Yes

Yes

Overload Faulty

Replace fuse and

investigate.

Replace.

 

Does fan motor run with

little or no air flow?

No

Check filters and

ducting for blockage.

Yes

Does fan run

as burner fires?

Yes

Does main fan run

automatically

in cooling mode?

Yes

Yes

Fan Operating

TROUBLESHOOT ENDS.

No

If problems persist, contact ROBERTS GORDON® at Tel: +44 (0) 1902 498733 or www.rg-inc.com

Yes

Are fan belts

No

Is fan/motor rotation

No

Transpose two incoming

loose or broken?

correct?

phase connections.

 

 

Yes

 

 

 

 

 

Replace or tighten belts.

 

 

 

 

Relay R1 faulty.

No Replace.

No

Does fan run at cooling

 

No

Relay R2 faulty.

stage 1 (T11 live)?

 

Replace.

 

Yes

 

 

 

 

Does fan run at cooling

No

Relay R3 faulty.

 

stage 2 (T12 live)?

 

Replace.

For your safety and optimum heater performance use only ROBERTS GORDON® replacement parts.

Conduct Commissioning procedure as on Page 21, Section 11

34

Image 40
Contents DualAir Page 2005 Page Table of Figures Page Product Approval Corrosive Chemicals Clearances to CombustiblesNational Standards and Applicable Codes Minimum Required Installation Clearances Critical Considerations 3.1 Basic InformationElectrical Supply FlueInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT all models Front View Left VersionGeneral Technical Data Table all models Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Handling Heater Installation 5.1 GeneralShelf Mounting and Suspension Flue Installation 6.1 Flue Installation Type B22 ApplianceAir Intake Terminal Cover Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Room Sealed Installation Open Flued InstallationHeaters Installed Within the Heated Space Building VentilationOptional Heater Configurations 8.1 Distribution Duct 14, .1 and to ensure that there isDepartment for recommendations regarding Duct resistance and design. Tel +44 0Gas Connection with Stainless Steel Flex Connector ConnectionsRemote Frost Thermostat Remote ControlSee Page 17, .3 through Page 18, Section Number DAT Wiring Diagram Models See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Gas Fired Heater Cooling Coils/CondensersLouvers Electrical ChecksAutomatic Burner Control Box Sequence Combustion Testing all models Commissioning the Gas ValvesCommissioning the Gas Valve Set Minimum PressurePressure Switch Turning Off the DualAir UnitComplete the Commissioning Instruction to the UserSee Page 26, Section See Page 25, SectionHeater Operation See Page 7, .3 and Page 8, FigureBurner Lockout Reset Button Simple Fault Finding all modelsSimple Fault Finding burner faults Cooling Section OperationBurner Maintenance 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance all models Burner Conversion Conversion Between Gases 14.1 GeneralGas Valves Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionGas Valve Replacement all models Burner ComponentsSee Page 5, Section Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionCoil Pressure Switch Pressure SwitchesFilter Pressure Switch 16.7.1 S4563C Models 75 to Ignition ControlFan Motor Removal Fan Removal and Replacement Combination Fan/Limit Thermostat Page Page Some objects can catch fire or explode when placed
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