Roberts Gorden DAT75, DAT90, DAT100, DAT115 Clearances to Combustibles, Corrosive Chemicals

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 1: HEATER SAFETY

Your Safety is Important to Us! This symbol is used throughout the manual to notify you of possible fire, electrical or burn hazards. Please pay special attention when reading and following the warnings in these sections.

Installation, Service and Annual Inspection of the DualAir® unit must be done by a registered installer/ contractor qualified in the installation and service of gas-fired heating equipment.

Read this manual carefully before installation, operation, or service of this equipment.

This DualAir® unit is designed for heating and cooling non-residential indoor spaces. Do not install in residential spaces. These instructions, the layout drawing, local codes and ordinances, and applicable standards that apply to gas piping, electrical wiring, venting, refrigerant installation, etc., must be thoroughly understood before proceeding with the installation.

SECTION 2: INSTALLER RESPONSIBILITY

To supply and install a suitable condenser unit along with associated refrigerant circuits in accordance with the requirements of

all relevant local and national codes.

To install the DualAir® unit, as well as the gas and electrical supplies, in accordance with appli- cable specifications and codes. Roberts-Gordon recommends the installer contact a local building inspector, Fire Officer or insurance company for guidance.

To use the information given in the manual together with the local and national codes to perform the installation.

To install the DualAir® unit in accordance with the Clearances to Combustibles of this DualAir® unit.

To furnish all needed materials not furnished

as standard equipment.

To plan location of supports, flues and air intakes.

To provide access for servicing.

To provide the owner with a copy of this installation, commissioning, operation and service manual.

To never use the DualAir® unit as support for lad- der or other access equipment and never hang or

suspend anything from heater.

To ensure that there is sufficient ventilation in the area to comply with the requirements of

all relevant local and national codes.

2.1 Clearances to Combustibles

In all situations, clearances to combustibles must be maintained. Caution must be used when running the DualAir® unit near combustible materials such as wood, paper, rubber, etc. A wall tag is on the back cover of this manual as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles. Affix the tag on a wall near the DualAir® unit.

2.2 Corrosive Chemicals

CAUTION

Do not use heater in an area containing corrosive chemicals.

Corrosive chemicals will damage the burner and heat exchanger parts.

Failure to follow these instructions can result in property damage.

Roberts-Gordon cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation; this is entirely the responsibility of the installer. It is essential that the contractor, the sub-contractor, or the owner identifies the presence of combustible materials, corrosive chemicals or halogenated hydrocarbons* anywhere in the premises.

*Halogenated Hydrocarbons are a family of chemical compounds characterized by the presence of halogen elements (fluorine, chlorine, bromine, etc.). These com- pounds are frequently used in refrigerants, cleaning agents, solvents, etc. If these compounds enter the air supply of the burner, the lifespan of the DualAir® unit components will be greatly reduced. Warranty will be invalid if the heater is exposed to halogenated hydrocar- bons.

2.3 National Standards and Applicable Codes

All Appliances must be installed in accordance with the latest revision of applicable standards and local and national codes. This refers also to the electric, gas, refrigerant and venting installation. Note:

Additional standards for installations in Public Garages, Aircraft Hangars, etc. may be applicable.

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Contents DualAir Page 2005 Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Minimum Required Installation Clearances Critical Considerations 3.1 Basic InformationElectrical Supply FlueInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT all models Front View Left VersionGeneral Technical Data Table all models Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Shelf Mounting and Suspension Heater Installation 5.1 GeneralHandling Flue Installation 6.1 Flue Installation Type B22 ApplianceAir Intake Terminal Cover Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Room Sealed Installation Open Flued InstallationHeaters Installed Within the Heated Space Building VentilationOptional Heater Configurations 8.1 Distribution Duct 14, .1 and to ensure that there isDepartment for recommendations regarding Duct resistance and design. Tel +44 0Gas Connection with Stainless Steel Flex Connector ConnectionsSee Page 17, .3 through Page 18, Section Remote ControlRemote Frost Thermostat Number DAT Wiring Diagram Models See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Gas Fired Heater Cooling Coils/CondensersLouvers Electrical ChecksAutomatic Burner Control Box Sequence Combustion Testing all models Commissioning the Gas ValvesCommissioning the Gas Valve Set Minimum PressurePressure Switch Turning Off the DualAir UnitComplete the Commissioning Instruction to the UserSee Page 26, Section See Page 25, SectionHeater Operation See Page 7, .3 and Page 8, FigureBurner Lockout Reset Button Simple Fault Finding all modelsSimple Fault Finding burner faults Cooling Section OperationBurner Maintenance 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance all models Gas Valves Conversion Between Gases 14.1 GeneralBurner Conversion Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionGas Valve Replacement all models Burner ComponentsSee Page 5, Section Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionFilter Pressure Switch Pressure SwitchesCoil Pressure Switch Fan Motor Removal Ignition Control16.7.1 S4563C Models 75 to Fan Removal and Replacement Combination Fan/Limit Thermostat Page Page Some objects can catch fire or explode when placed
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