Toshiba RAV-SM1100UT-E, RAV-SM1400UT-E Use a vacuum pump, Open the valve fully, Gas leak check

Page 42

5 EVACUATING

AIR PURGE

Evacuate the air in the connecting pipes and in the indoor unit using vacuum pump.

Do not use the refrigerant in the outdoor unit. For details, see the manual of vacuum pump.

Use a vacuum pump

Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.

1.Connect the charge hose from the manifold valve to the service port of the gas side packed valve.

2.Connect the charge hose to the port of vacuum pump.

3.Open fully the low pressure side handle of the gauge manifold valve.

4.Operate the vacuum pump to start evacuating.

Perform evacuating for about 35 minutes if the piping length is 30 meters total for model SM560 and 50 meters for model SM800

(assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa ( –76 cmHg).

5.Close the low pressure side valve handle of gauge manifold.

6.Open fully the valve stem of the packed valves (both sides of Gas and Liquid).

7.Remove the charging hose from the service port.

8.Securely tighten the caps on the packed valves.

REQUIREMENT

For the tools such as charge hose, etc., use those manufactured exclusively for R410A.

REQUIREMENT

Charging an excessive or too little amount of refrigerant causes a trouble of the compressor. Be sure to charge the refrigerant of specified amount.

A personnel who charged the refrigerant should write down the pipe length and the added refrigerant amount in the nameplate attached to the service panel of the outdoor unit. It is necessary to troubleshoot the compressor and refrigeration cycle malfunction.

Open the valve fully

Open the valve of the outdoor unit fully. A 4mm- hexagonal wrench is required for opening the valve.

Gas leak check

Check with a leak detector or soap water whether gas leaks or not, from the pipe connecting section or cap of the valve.

REQUIREMENT

Use a leak detector manufactured exclusively for HFC refrigerant (R410A, R134a, etc.).

Thermal insulation process

Apply thermal insulation for the pipes separately at liquid side and gas side.

For the thermal insulation to the pipes at gas side, be sure to use the material with heat-resisting temperature 120°C or higher.

Using the attached thermal insulation material, apply the thermal insulation to the pipe connecting section of the indoor unit securely without gap.

Refrigerant amount to be added

For addition of the refrigerant, add refrigerant “R410A” referring to the attached Installation Manual.

Be sure to use a scale to charge the refrigerant of specified amount.

REQUIREMENT

Apply the thermal insulation to the pipe connecting section of the indoor unit securely up to the root without exposure of the pipe. (The pipe exposed to the outside causes water leak.)

39

Image 42
Contents Split Type Accessories Adoption of NEW RefrigerantInstallation Manual Way Air Discharge Cassette TypeTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation Connect the connecting cable correctlyInappropriate grounding may cause electric shock Accessory and Installation Parts Accessory and RefrigerantSelection of Installation Before installationObstacle at rear side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at front side Upper side is freeSerial installation at front and rear sides Installation of Outdoor UnitStandard installation Obstacles at both front and rear sidesFor Reference Knockout procedureRefrigerant Piping Connection Piping connectionRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part RequirementEvacuating Air PurgeVacuum pump How to open the valve How to close the valveSingle phase 50 Hz How to wireStripping length power cord and connecting cable Electrical WorkFinal Installation Checks Check and Test OperationSelf-Diagnosis by LED Indication Changes in the product and components New tools for R410ANew tools for R410A Applicable to R22 model Changes Accessories Sold Separately Precautions for SafetyRAV-SM1100AT-E RAV-SM1400AT-E Parts Name Indoor unitOutdoor unit Parts Name of Remote Controller Display sectionOperation section Preparation Turn on the main power switch and/or the leakage breakerCorrect Usage StopWhen restarting the operation after stop Mode select button ModeTemperature button StartHow to stop swinging How to set up the wind directionHow to start swinging Heat operationTimer Operation Timer operationCancel of timer operation Never open doors and windows more often than necessary Window curtainsGet uniform circulation of room air If you do not plan to use the unit for more than 1 month MaintenanceCleaning of remote controller Checks before operationAIR Conditioner Operations and Performance Troubles and Causes RE-INSTALLATIONDo not install the air conditioner in the following places Be careful with noise or vibrationsInoperative Part name ’ty Shape Separate sold partsPart name ’ty Shape Usage Part namePrecautions for Safety Inappropriate grounding may cause electric shock Avoid installing in the following places Selection of Installation PlaceInstallation space Model RAVHeight list of ceiling possible to be installed Selection of installation place Discharge directionAdvice Ceiling heightSM1100UT-E External viewModel RAV SM1400UT-EInstallation of hanging bolt Installation of ceiling opening and hanging boltInstallation of ceiling panel Sold separately Flexible hose Drain Piping Work Piping/Heat insulating material Adhesive inhibitedDrain up Connection procedureCheck the draining Perform heat insulatingTightening connection Permissible Piping Length and HeatFlaring dia meter size a Unit mm Tightening torque of flare pipe connectionsGas leak check Use a vacuum pumpOpen the valve fully Thermal insulation processPacked valve handling precautions Valve at gas sideBe sure to connect earth wire. Grounding work Remote controller wiringCable connection Cabling on the ceiling panelWiring diagram Remote Controller CablingCabling diagram CablingProcedure How to execute a test runCase of wired remote controller Test RUNTroubleshooting Confirmation of error historyConfirmation and check Maintenance Accessories ContentsTCB-AX21U W-E 85464189556000Precautions for Safety Remote ControllerName and Operation HOW to SET the FAN Speed Signal Receiving PartDisplay Section Operation SectionHOW to Operate the Unit HOW to Operate the TimerHOW to Adjust AIR Direction Slide SwitchHOW to Insert the Batteries HOW to Handle the Remote Controller HOW to USE the Remote Controller CorrectlyAddress Start HOW to Perform Emergency OperationBefore Asking Repair Work Before asking a repair work, check the following itemsHow to check the program operation time FeaturesTurn on the power supply of the air conditioner RBC-EXW21EName and Operation of Each Part HOW to USE the Timer Correctly When ON/OFF time is set as follows, Error is displayed When push SET Button,Set error Next set up the operation time to the program 2To be checked Clearance of Holiday setupPush DAY button and put the operation Clear of a part of the programMatters to be memorized Power failure Operation of program weekly timer and air conditionerResuming of operation RBC-AS21E Selected mode displays Cooling only type Temperature Setup buttonSelected mode displays Heat pump type Start/Stop button Check button Used in servicingPush either or set to Auto Recommended temperature HOW to Operate AIR ConditionerPower supply Push button Push button to select fan speedInstallation Manual Check after installation Installation of adjust corner capInstallation of suction grille For wireless remote controllerRequirement for installation Multiple remote controllers Accessory partsHow to install remote controller Requirement to install Remote controllerRemote controller test run setup Accessory partsRequirement for installation Multiple remote controllers Installation placeRequirement to install Program weekly timer Accessory parts Part Name ’tyHow to install the program weekly timer Program weekly timer test run setupAccessory parts Requirement to install the remote sensorHow to install the remote sensor Drain-up Kit For Concealed Duct Type Indoor Unit To Personnel Charged in Installation Work and Service Components For Installation ProfessionalsUse for Indoor Unit Only Combination List of Adapter PartsCase of 4-way Ceiling Cassette RAV-SM **0 UT-E Case of Concealed Duct RAV-SM **0 BT-EAddress No. setup table SW01 ProcedureContents Main To Customers