York DJ150 installation manual Safety Controls, Compressor Protection

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035-19046-002-B-0104

Should a high-pressure switch open three times within two hours of operation, the UCB will lock-out the associated com- pressor and flash a code (see Table 28). If the other com- pressor is inactive, the condenser fans will be de-energized.

LOW-PRESSURE LIMIT SWITCH

The low-pressure limit switch is not monitored during the ini- tial 30 seconds of a cooling system's operation. For the fol- lowing 30 seconds, the UCB will monitor the low-pressure switch to ensure it closes. If the low-pressure switch fails to close after the 30-second monitoring phase, the UCB will de- energize the associated compressor, initiate the ASCD, and, if the other compressor is idle, stop the condenser fans.

Once the low-pressure switch has been proven (closed dur- ing the 30-second monitor period described above), the UCB will monitor the low-pressure limit switch for any openings. If the low-pressure switch opens for greater than 5 seconds, the UCB will de-energize the associated compressor, initiate the ASCD, and, if the other compressor is idle, stop the con- denser fans.

If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the halted compressor.

Should a low-pressure switch open three times within one hour of operation, the UCB will lock-out the associated com- pressor and flash a code (Table 28). If the other compressor is inactive, the condenser fans will be de-energized.

FREEZESTAT

During cooling operation, if a freezestat opens, the UCB will de-energize the associated compressor, initiate the ASCD, and, if the other compressor is idle, stop the condenser fans. If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the halted compressor.

Should a freezestat open three times within two hours of operation, the UCB will lock-out the associated compressor and flash a code (Table 28). If the other compressor is inac- tive, the condenser fans will be de-energized.

LOW AMBIENT COOLING

To determine when to operate in low ambient mode, the UCB has a pair of terminals connected to a temperature-activated switch set at 45ºF. When the low ambient switch is closed and the thermostat is calling for cooling, the UCB will operate in the low ambient mode.

Low ambient mode operates the compressors in this manner: 10 minutes on, 5 minutes off. The indoor blower is operated throughout the cycle. The 5-minute off period is necessary to defrost the indoor coil.

Low ambient mode always begins with compressor opera- tion. Compressor minimum run time may extend the minutes

of compressor operation. The defrost cycle will begin immedi- ately following the elapse of the minimum run time.

When operating in low ambient mode, the UCB will not lock- out the compressors due to a freezestat trip. However, a freezestat trip will de-energize the associated compressor. If the call for cooling is still present at the end of the ASCD and the freezestat has closed, the unit will resume operation.

SAFETY CONTROLS

The unit control board monitors the following inputs for each cooling system:

1.A suction line freezestat to protect against low evapora- tor temperatures due to a low airflow or a low return air temperature, (opens at 26 ± 5 °F and resets at 38 ± 5°F).

2.A high-pressure switch to protect against excessive dis- charge pressures due to a blocked condenser coil or a condenser motor failure, (opens at 380 ± 10 psig and resets at 300 ± 10 psig).

3.A low-pressure switch to protect against loss of refriger- ant charge, (opens at 7 ± 3 psig and resets at 22 ± 5 psig).

The above pressure switches are hard-soldered to the unit. The refrigeration systems are independently monitored and controlled. On any fault, only the associated system will be affected by any safety/preventive action. The other refrigerant system will continue in operation unless it is affected by the fault as well.

The unit control board monitors the temperature limit switch of electric heat units and the temperature limit switch and the gas valve of gas furnace units.

COMPRESSOR PROTECTION

The compressors also have inherent (internal) protection. If there is an abnormal temperature rise in a compressor, the protector will open to shut down the compressor. The UCB incorporates features to minimize compressor wear and dam- age. An anti-short cycle delay (ASCD) is utilized to prevent operation of a compressor too soon after its previous run. Additionally, a minimum run time is imposed any time a com- pressor is energized.

The ASCD is initiated on unit start-up and on any compressor reset or lock-out.

FLASH CODES

The UCB will initiate a flash code associated with errors within the system. Refer to UNIT CONTROL BOARD FLASH CODES Table 28.

Unitary Products Group

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Contents Installation Manual Table of Contents List of Tables List of FiguresInspection Safety ConsiderationsGeneral Renewal Parts ReferenceApprovals Nomenclature 12½ Ton Predator Model Number Nomenclature 150 N15NOMENCLATURE, Additional Options Preceding Installation InstallationInstallation Safety Information Limitations Compressor SectionPREDATOR Magnum Component Location Location Unit Temperature LimitationsUnit Voltage Limitations Rigging and HandlingClearances Unit WeightsPoint Load Weight Detail C Unit DimensionsBottom Duct Openings from Above Duct Covers Rear Duct Dimensions DuctworkPREDATOR Magnum Roof Curb Dimensions Filters Thermostat WiringControl Wire Sizes Power and Control WiringElectronic Thermostat Field Wiring Power Wiring DetailField Wiring 24 Volt Thermostat Contactor 1M Factory or Field Ground MCA Minimum Supply AIR CFM Physical DataOptional Electric Heat GAS Piping Optional GAS HeatGAS Heat Application Data LP UNITS, Tanks and Piping GAS ConnectionFactory Installed Options Field Installed Accessories Indoor AIR Quality AQ Minimum Position AdjustmentEnthalpy SET Point Adjustment Enthalpy SET Point Chart Belt Tension PhasingBlower Rotation Supply AIR LimitationsTurns Open ESP‡ CFM BHP Blower performance includes dry coil and two-inch Method ONE Indoor Blower SpecificationsAIR Balance Checking AIR QuantityDRY Coil Delta P Supply AIR Drive Adjustment Cooling Sequence of Operation OperationAdditional Static Resistance Motor Sheave Datum DiametersNo Outdoor AIR Options Economizer Single or Dual with Power ExhaustCooling Operation Errors HIGH-PRESSURE Limit SwitchCompressor Protection Safety ControlsElectric Heat Anticipator Setpoints Electric Heating Operation ErrorsElectric Heat Limit Setting Electric Heating Sequence of OperationsIgnition Control Board GAS Heating Operation ErrorsGAS Heating Sequence of Operations GAS Heat Limit Control Settings START-UP GAS Heat START-UP CoolingChecking GAS Input Post Start ChecklistManifold GAS Pressure Adjustment Shut DownGAS Rate Cubic Feet PER Hour BURNERS/ORIFICES INSPECTION/SERVICING Adjustment of Temperature RiseUnit Control Board Flash Codes TroubleshootingCharging the Unit PREDATOR Magnum Flash CodesBasic Troubleshooting Flowchart Trip Failure Flow Chart Cooling Troubleshooting Guide Unitary Products Group 035-19046-002-B-0104 GAS Heat Troubleshooting Guide Unitary Products Group 035-19046-002-B-0104 Unitary Products Group Unitary 5005 Norman Products York Group Drive 73069

DJ150 specifications

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