Simran RPU80 instruction manual Introduction, General

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Introduction

1 INTRODUCTION

Note !

This manual does not cover a previous model RPU80 with serial

 

numbers 101-248. The model is covered by the RPU100

 

Reversible Pump Manual. Minor modifications where made to

 

the RPU100 model and they are described in a separate

 

"Technical Information" no. 01/94.

1.1 General

 

 

Hydraulic steering systems are now being used in every

 

category of small vessel. In many respects hydraulic steering is

 

preferable to mechanical steering.

 

Hydraulic systems normally comprise of two main components,

 

a steering wheel pump and steering cylinder(s). The steering

 

wheel pump may be either a gear pump or a plunger pump.

 

Which ever type is installed, steering is achieved by turning the

 

steering wheel in either direction causing oil from the wheel

 

pump to be supplied to the appropriate side of the cylinder. Oil

 

is returned via the opposite side of the cylinder back to the

 

pump.

 

The linear motion of the cylinder rod is transformed to a rotary

 

motion by the tiller, which turns the rudder shaft and rudder.

 

Check valves (non-return valves) are usually incorporated to

 

prevent the rudder driving the steering wheel pump.

 

If an autopilot is to be included in such a hydraulic steering

 

system, then the oil flow providing the rudder movement must

 

be controlled by electrical signals from the autopilot.

 

The maximum flow rate of RPU80, RPU160 and RPU300 is 0,8

 

l/min., 1,6 l/min. and 3,0 l/min. respectively, measured at a

 

pressure of 10 bar with nominal voltage (12 VDC) on the motor

 

terminals.

Note !

RPU300 measurements are based on charging voltage

 

(14,4VDC)

The flow rate is controlled by the output voltage from the autopilot's junction unit/computer. When connected to autopilots using the J300, J3000, all "X"-models of junction units and ACXX Autopilot Computers, the output voltage that controls the motor speed is proportional to the heading error from the autopilot.

This will give slow and smooth rudder movements when steering on a straight course in calm weather, but will also ensure fast rudder response for bigger course changes or course deviations caused by rough sea conditions.

20220422N

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Contents Simrad RPU80/160/300 Reversible Pump Copyright 20220422N Document revisions Contents Technical Specifications General Introduction20220422N HC HYDRO-CONTROL German RPU160 RPU300 BCS ItalianBosvik Norwegian Capilano, Flexatrol Canadian. See Seastar Harmek NorwegianLecomble & Schmitt France RPU160 RPU300 HynauticSeipem Italian RPU160 RPU300 Lecomble & Schmitt Old modelsVetus Dutch RPU160 RPU300 Servi NorwegianSLEIPNER, Hydrive Norwegian Teleflex See Seastar Tenfjord NorwegianWagner Canadian RPU160 RPU300 VetusMinimum rudder time adjustment Calculation of cylinder volumeMeasurements and Calculations for Applying the RPU Capacity nomogram for Reversible Pump RPU80/RPU160/RPU300 Construction Description of RPU80/RPU160/RPU300Principle of operation ref. -1 and figure Suction valves on outlet C Valve blockGear pump Pressure operated non-return check valves on outlet a and BPipe connections Mechanical Installation InstallationInstallation of pipes Connection to expansion tank Connection to hand hydraulic steering gear J3000X, J300X, J300X-40, J50, J50-40 AC10, AC20, AC40 Electrical installationTesting Preparation and TestingOil filling and bleeding Dismantling MaintenanceElectric motor Excessive noise from the pump unit Fault TracingPump motor is not running/not responding to rudder command Piston rod does not move with rudder commandsPiston rod of the rudder cylinder does not move smoothly Steering wheel is turning while pump unit is operatedSmall and sudden heading changes while on automatic steering Activator reduces the hardening time to 1 hour Rudder moves only in one direction with pump runningSpecifications Technical SpecificationsDimensions RPU80 performance RPU300 performance RPU160 performanceRPU80/RPU160/RPU300 Spare PartsPos Qty Gear pump parts Parts for Fracmo motors Motor parts LemacPos Qty Gear pump parts Previous RPU80 model RPU80 Previous model gear pumpEurope Sales and Service Worldwide