Simran RPU80 instruction manual Connection to expansion tank

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Simrad Reversible Pump RPU80/160/300

A clearly formed lip should be visible on the pipe in front of the cutting ring. If this is not present, the nut should be tightened by an additional ½ - 1 turn. Check once again as above. From the T-couplings run a pipe 10x1 mm (US model: 3/8"), to the pump unit. Avoid high points in the run that could allow air pockets to form.

Sharp bends in the pipes (i.e. elbow bends) should be avoided as these restrict the oil flow. For the same reason couplings should not be fitted on bends, see Figure 4-4.

Figure 4-4

Pipes should be bent cold. Attempts to use blowtorch and sand will lead to impurities entering the system, and should therefore be avoided.

Stop cocks should be fitted to all pipes near the pump unit. Sluice cocks or similar should be used, and not cocks of the water supply type. Pipes should be fitted from the stopcocks to the outlet A and B of the pump unit.

Connection to expansion tank

Most hydraulic steering gears have an expansion tank incorporated in the steering wheel pump. At the bottom of this tank is a drain plug, which should be removed and replaced by a coupling which fits the expansion pipe (10x1 mm, US model: 3/8").Fit a 10x1 mm (US model: 3/8") pipe from the wheel pump at a uniform, gradual, downward slope to the pump unit. A stop cock should also be inserted in this pipe near the pump unit.

Connection to separate expansion tank

If the steering wheel pump does not incorporate expansion tank, a separate expansion tank must be installed. This tank should have a volume of 1/4 liter (0.25 qt), and be placed at approximately the same level as the steering wheel pump.

Lock valve for steering wheel pump

If the steering wheel pump is not provided with a lock valve (they most often are), an adequate lock valve should be fitted.

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20220422N

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Contents Simrad RPU80/160/300 Reversible Pump Copyright 20220422N Document revisions Contents Technical Specifications Introduction General20220422N Capilano, Flexatrol Canadian. See Seastar Harmek Norwegian RPU160 RPU300 BCS ItalianBosvik Norwegian HC HYDRO-CONTROL GermanRPU160 RPU300 Hynautic Lecomble & Schmitt FranceRPU160 RPU300 Lecomble & Schmitt Old models Seipem ItalianTeleflex See Seastar Tenfjord Norwegian RPU160 RPU300 Servi NorwegianSLEIPNER, Hydrive Norwegian Vetus DutchRPU160 RPU300 Vetus Wagner CanadianMinimum rudder time adjustment Calculation of cylinder volumeMeasurements and Calculations for Applying the RPU Capacity nomogram for Reversible Pump RPU80/RPU160/RPU300 Description of RPU80/RPU160/RPU300 ConstructionPrinciple of operation ref. -1 and figure Pressure operated non-return check valves on outlet a and B Valve blockGear pump Suction valves on outlet CPipe connections Installation Mechanical InstallationInstallation of pipes Connection to expansion tank Connection to hand hydraulic steering gear Electrical installation J3000X, J300X, J300X-40, J50, J50-40 AC10, AC20, AC40Testing Preparation and TestingOil filling and bleeding Dismantling MaintenanceElectric motor Piston rod does not move with rudder commands Fault TracingPump motor is not running/not responding to rudder command Excessive noise from the pump unitSteering wheel is turning while pump unit is operated Piston rod of the rudder cylinder does not move smoothlySmall and sudden heading changes while on automatic steering Rudder moves only in one direction with pump running Activator reduces the hardening time to 1 hourTechnical Specifications SpecificationsDimensions RPU80 performance RPU160 performance RPU300 performanceRPU80/RPU160/RPU300 Spare PartsPos Qty Gear pump parts Motor parts Lemac Parts for Fracmo motorsRPU80 Previous model gear pump Pos Qty Gear pump parts Previous RPU80 modelSales and Service Worldwide Europe