Simran RPU80 instruction manual 20220422N

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Simrad Reversible Pump RPU80/160/300

An automatic "Rudder test" function in these autopilots will also limit the output equivalent to a rudder speed of 8 degrees per second which is optimum for autopilots with proportional rudder control. (Equals to approx. 9 seconds for 35-0-35 degrees rudder travel). Consequently when operating a steering lever or the Port/Stbd push buttons on the autopilot in manual mode, the rudder speed will be 8 degrees per second, whilst the rudder speed when in "Auto" mode normally is less and proportional to the heading error.

If the pump unit is used with older autopilot models like AP2500, AP200 or AP45, using J1000B, J101A or J45A junction units, the output level/flow rate is set by a potentiometer within the junction unit.

External rudder speed control can be provided by a separate potentiometer connected to J1000B/J101A/J45A and mounted near the steering position.

The flow rate must be chosen such that optimum automatic steering is obtained.

Experience has shown that a rudder time between 10 and 15 seconds hard over to hard over normally gives the best steering performance. In order to achieve a rudder time within these limits, the flow rate must correspond with the cylinder volume.

Some boats will perform good automatic steering even with a hardover time of 20 seconds. The flow-rate, however, is reduced by increasing load, i.e. increased pressure. It is therefore not recommended to select a pump with a flow rate that is not able to move the rudder hardover to hardover in 20 seconds as shown on the nomogram on page 13. Study the tables on the following pages for appropriate pump selection, and use the nomogram on page 13 as a guideline.

On page 7 to 11 are listed some well known hydraulic steering gears together with the corresponding values for the rudder time hardover to hardover.

The values are calculated from the maximum flow rate at 10 bar pressure.

If a specific system is not listed, the cylinder volume must be calculated as explained in section 2.1.

Any well known hydraulic oil with viscosity between 15-70 cSt at 40°C can be used with RPU80, RPU160 and RPU300.

Use higher viscosity in warmer areas.

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20220422N

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Contents Simrad RPU80/160/300 Reversible Pump Copyright 20220422N Document revisions Contents Technical Specifications Introduction General20220422N RPU160 RPU300 BCS Italian Bosvik NorwegianCapilano, Flexatrol Canadian. See Seastar Harmek Norwegian HC HYDRO-CONTROL GermanRPU160 RPU300 Hynautic Lecomble & Schmitt FranceRPU160 RPU300 Lecomble & Schmitt Old models Seipem ItalianRPU160 RPU300 Servi Norwegian SLEIPNER, Hydrive NorwegianTeleflex See Seastar Tenfjord Norwegian Vetus DutchRPU160 RPU300 Vetus Wagner CanadianMeasurements and Calculations for Applying the RPU Calculation of cylinder volumeMinimum rudder time adjustment Capacity nomogram for Reversible Pump RPU80/RPU160/RPU300 Description of RPU80/RPU160/RPU300 ConstructionPrinciple of operation ref. -1 and figure Valve block Gear pumpPressure operated non-return check valves on outlet a and B Suction valves on outlet CPipe connections Installation Mechanical InstallationInstallation of pipes Connection to expansion tank Connection to hand hydraulic steering gear Electrical installation J3000X, J300X, J300X-40, J50, J50-40 AC10, AC20, AC40Oil filling and bleeding Preparation and TestingTesting Electric motor MaintenanceDismantling Fault Tracing Pump motor is not running/not responding to rudder commandPiston rod does not move with rudder commands Excessive noise from the pump unitSteering wheel is turning while pump unit is operated Piston rod of the rudder cylinder does not move smoothlySmall and sudden heading changes while on automatic steering Rudder moves only in one direction with pump running Activator reduces the hardening time to 1 hourTechnical Specifications SpecificationsDimensions RPU80 performance RPU160 performance RPU300 performancePos Qty Gear pump parts Spare PartsRPU80/RPU160/RPU300 Motor parts Lemac Parts for Fracmo motorsRPU80 Previous model gear pump Pos Qty Gear pump parts Previous RPU80 modelSales and Service Worldwide Europe