Simran RPU80 instruction manual Mechanical Installation

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Simrad Reversible Pump RPU80/160/300

4 INSTALLATION

4.1 Mechanical Installation

Siting

The pump unit should be sited where it is most practical between rudder cylinder and helm pump, however, it should not be mounted in a wet area. If the pump unit is sited higher than the rudder cylinder, air bubbles in the oil coming from the rudder cylinder could pass through the pump unit on the way to the expansion tank in the steering wheel pump. This will disturb the oil flow as the air bubbles pass through.

The pump unit should be mounted horizontally, with the pipe connections/fittings pointing upwards. Use a 90° bracket if mounted on a bulkhead. It could however be mounted directly on a bulkhead, but never with the motor pointing downwards, as oil leak/sweating from a poor shaft seal can easily penetrate the motor and destroy it.

 

Fittings

 

For pump units manufactured before January 1999, the fittings

 

are factory mounted on the pump housing.

 

From January 1999 a different type of fitting is used. The new

 

fitting has an O-ring seal between the fitting and the pump

 

housing.

 

The threads are changed from ¼” NPT to 7/16”-20 UNF both on

 

the European and the U.S. version. The pipe connection remains

 

the same as before.

Note !

Because the threads are different the new fittings cannot be used

 

with an old pump and vice versa.

 

The fittings are easily inserted and less critical with regard to

 

tightening torque. Consequently the fittings need not be

 

mounted at the factory. They are now supplied with the pumps

 

in a plastic bag for mounting during pump installation.

 

Protection caps cover the threads in the pump housing during

 

transportation.

Note !

As these fittings have o-

 

ring sealing there is no

 

need for additional

 

sealing compound.

 

Use following procedure

 

when mounting the

 

fittings on the pump;

18

 

 

US type

 

fitting

European

 

type

Pump

fitting

housing

 

 

O-ring

20220422N

www.Busse-Yachtshop.de email: info@busse-yachtshop.de

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Contents Simrad RPU80/160/300 Reversible Pump Copyright 20220422N Document revisions Contents Technical Specifications Introduction General20220422N RPU160 RPU300 BCS Italian Bosvik NorwegianCapilano, Flexatrol Canadian. See Seastar Harmek Norwegian HC HYDRO-CONTROL GermanRPU160 RPU300 Hynautic Lecomble & Schmitt FranceRPU160 RPU300 Lecomble & Schmitt Old models Seipem ItalianRPU160 RPU300 Servi Norwegian SLEIPNER, Hydrive NorwegianTeleflex See Seastar Tenfjord Norwegian Vetus DutchRPU160 RPU300 Vetus Wagner CanadianMeasurements and Calculations for Applying the RPU Calculation of cylinder volumeMinimum rudder time adjustment Capacity nomogram for Reversible Pump RPU80/RPU160/RPU300 Description of RPU80/RPU160/RPU300 ConstructionPrinciple of operation ref. -1 and figure Valve block Gear pumpPressure operated non-return check valves on outlet a and B Suction valves on outlet CPipe connections Installation Mechanical InstallationInstallation of pipes Connection to expansion tank Connection to hand hydraulic steering gear Electrical installation J3000X, J300X, J300X-40, J50, J50-40 AC10, AC20, AC40Oil filling and bleeding Preparation and TestingTesting Electric motor MaintenanceDismantling Fault Tracing Pump motor is not running/not responding to rudder commandPiston rod does not move with rudder commands Excessive noise from the pump unitSteering wheel is turning while pump unit is operated Piston rod of the rudder cylinder does not move smoothlySmall and sudden heading changes while on automatic steering Rudder moves only in one direction with pump running Activator reduces the hardening time to 1 hourTechnical Specifications SpecificationsDimensions RPU80 performance RPU160 performance RPU300 performancePos Qty Gear pump parts Spare PartsRPU80/RPU160/RPU300 Motor parts Lemac Parts for Fracmo motorsRPU80 Previous model gear pump Pos Qty Gear pump parts Previous RPU80 modelSales and Service Worldwide Europe