Lochinvar 1.3, 1.5 service manual Handling ceramic fiber materials, Niosh stated First Aid

Page 3

Service Manual

Please read before proceeding

￿WARNING

Installer – Read all instructions, including this manual and the Armor X2 Water Heater Installation and Operation Manual, before installing. Perform steps in the order given.

Have this water heater serviced/inspected by a qualified service technician at least annually.

Failure to comply with the above could result in severe personal injury, death or substantial property damage.

NOTICE

When calling or writing about the water heater

– Please have the water heater model and serial

 

 

number from the water heater rating plate.

Consider piping and installation when determining water heater location (see the Armor X2 Water Heater Installation and Operation Manual).

Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee.

When servicing water heater –

Handling ceramic fiber materials

REMOVAL OF COMBUSTION CHAMBER LINING

• To avoid electric shock, disconnect electrical

supply before performing maintenance.

￿WARNING

The combustion chamber insulation in this appliance contains ceramic fiber material. Ceramic fibers can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, “Crystalline silica in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1)”. Normal operating temperatures in this appliance are below the level to convert ceramic fibers to cristobalite. Abnormal operating conditions would have to be created to convert the ceramic fibers in this appliance to cristobalite.

The ceramic fiber material used in this appliance is an irritant; when handling or replacing the ceramic materials it is advisable that the installer follow these safety guidelines.

Avoid breathing dust and contact with skin and eyes.

Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for cristobalite at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH website at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this website.

Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

Apply enough water to the combustion chamber lining to prevent airborne dust.

Remove the combustion chamber lining from the water heater and place it in a plastic bag for disposal.

Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thoroughly.

• To avoid severe burns, allow the water heater to

cool before performing maintenance.

Water heater operation –

Do not block flow of combustion or ventilation air to the water heater.

Should overheating occur or gas supply fail to shut off, do not turn off or disconnect electrical supply to circulator. Instead, shut off the gas supply at a location external to the appliance.

Do not use this water heater if any part has been under water. The possible damage to a flooded appliance can be extensive and present numerous safety hazards. Any appliance that has been under water must be replaced.

NIOSH stated First Aid.

Eye: Irrigate immediately.

Breathing: Fresh air.

 

3

 

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Contents Models 1.0, 1.3, Contents Niosh stated First Aid Handling ceramic fiber materialsService MaintenanceTroubleshooting Armor X2 display Primary Smart Control Module Control inputsControl outputs Secondary Smart Touch Control Module PrimaryGeneral Operation How the water heater operatesSequence of operation Sequence of operation Sequence of operationParameter table This table lists the parameters and where to access themBMS Status Screen Viewable and changeable control parametersService Details Screen Service Main Screen Setup Screen Service/Setup Parameters Screen Service Set Point Parameters Screen Night Setback Parameters Screen Cascade Operation Cascade Parameters Screen10Vdc Operation 10Vdc BMS Parameters ScreenService Cascade Screen Service Temps Screen Burners Screen Graph Select Screen History Screen Service Mode Screen Maintenance Maintenance and annual startup Inspect water heater interior Address reported problemsClean condensate trap Inspect water heater areaFlue vent system and air piping Check water systemCheck expansion tank Check water heater relief valve Check flame signal Check ignition ground wiringCheck all water heater wiring Check control settingsCleaning water heater heat exchanger Check Delta TOiled bearing circulators Alarm Screen TroubleshootingBefore troubleshooting Check the followingCheck control module fuses Troubleshooting Temperature Resistance Checking temperature sensorsFault Cause Corrective Action Flame out Flow SwitchCondensate Drain BlockedLight cont’d Flame LostWhile Running Manual Reset Cont’dHigh Limit Blower RPM’s Automatic ResetHigh Limit / HEX Temp SWSensor Shorted Louver Proving SwitchToo High Sensor OpenFlap Valve Resets Try LaterAir Flow Too LowMemos Internal FaultNo Error Stored Writing toGas Supply Pressure Combustion Analysis ProcedureGas Valve Adjustment Or ObstructionGas valve adjustment procedure ModelModels 1.3
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