Lochinvar 1.5, 1.3 Inspect ignition and flame sense electrodes, Check ignition ground wiring

Page 35

2 Maintenance (continued)

Inspect ignition and flame sense electrodes

1.Remove the ignition and flame sense electrodes from the water heater heat exchanger access cover.

2.Remove any deposits accumulated on the ignition/flame sense electrode using sandpaper. If the electrodes cannot be cleaned satisfactorily, replace with new ones.

3.Replace ignition/flame sense electrode, making sure gasket is in good condition and correctly positioned.

Check ignition ground wiring

1.Inspect water heater ground wire from the heat exchanger access cover to ground terminal strip.

2.Verify all wiring is in good condition and securely attached.

3.Check ground continuity of wiring using continuity meter.

4.Replace ground wires if ground continuity is not satisfactory.

Check all water heater wiring

1.Inspect all water heater wiring, making sure wires are in good condition and securely attached.

Check control settings

1.Go to the Setup Screen and check all settings. See Section

1of this manual. Adjust settings if necessary. See Section

1of this manual for adjustment procedures.

2.Check settings of external limit controls (if any) and adjust if necessary.

Perform start-up and checks

1.Start water heater and perform checks and tests specified in Section 9 - Start-up of the Armor X2 Installation and Operation Manual.

Service Manual

Check burner flame

1.Inspect flame through observation window.

2.If the flame is unsatisfactory at either high fire or low fire, turn off water heater and allow water heater to cool down. Remove the burner and clean it thoroughly using a vacuum cleaner or compressed air. Do not use compressed air to clean burner if performed inside a building.

3.Remove the burner, reference FIG. 2-2.

4.When replacing the burner, ensure gasket is in good condition and positioned correctly (FIG. 2-2).

Figure 2-2Burner Assembly

DOOR FIBER

 

BURNER DOOR

 

 

BURNER DOOR

 

 

HEX NUT (6)

 

 

BURNER

 

AIR/GAS GASKET

 

 

FLAPPER VALVE

 

IGNITER GASKET

SCREW (5X)

IGNITER

FLAME SENSE

 

FLAPPER VALVE

 

 

GASKET

 

FLAME SENSE

 

IGNITER SCREW (2X)

 

FLAME SENSE

 

 

SCREW (2X)

 

Check flame signal

1.At high fire the flame signal shown on the display should be at least 10 microamps.

2.A lower flame signal may indicate a fouled or damaged flame sense electrode. If cleaning the flame sense electrode does not improve, ground wiring is in good condition, and ground continuity is satisfactory, replace the flame sense electrode.

3.See Section 3 - Troubleshooting in this manual for other procedures to deal with low flame signal.

Review with owner

1.Review the Armor X2 Installation and Operation Manual with the owner.

2.Emphasize the need to perform the maintenance schedule specified in the Armor X2 Installation and Operation Manual (and in this manual as well).

3.Remind the owner of the need to call a licensed contractor should the heater or system exhibit any unusual behavior.

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Contents Models 1.0, 1.3, Contents Niosh stated First Aid Handling ceramic fiber materialsTroubleshooting ServiceMaintenance Armor X2 display Primary Smart Control Module Control inputsControl outputs Secondary Smart Touch Control Module PrimarySequence of operation General OperationHow the water heater operates Sequence of operation Sequence of operationParameter table This table lists the parameters and where to access themBMS Status Screen Viewable and changeable control parametersService Details Screen Service Main Screen Setup Screen Service/Setup Parameters Screen Service Set Point Parameters Screen Night Setback Parameters Screen Cascade Operation Cascade Parameters Screen10Vdc Operation 10Vdc BMS Parameters ScreenService Cascade Screen Service Temps Screen Burners Screen Graph Select Screen History Screen Service Mode Screen Maintenance Maintenance and annual startup Inspect water heater interior Address reported problemsClean condensate trap Inspect water heater areaCheck expansion tank Check water heater relief valve Flue vent system and air pipingCheck water system Check flame signal Check ignition ground wiringCheck all water heater wiring Check control settingsOiled bearing circulators Cleaning water heater heat exchangerCheck Delta T Alarm Screen TroubleshootingCheck control module fuses Before troubleshootingCheck the following Troubleshooting Temperature Resistance Checking temperature sensorsFault Cause Corrective Action Flame out Flow SwitchCondensate Drain BlockedWhile Running Light cont’dFlame Lost High Limit Manual ResetCont’d Blower RPM’s Automatic ResetHigh Limit / HEX Temp SWSensor Shorted Louver Proving SwitchToo High Sensor OpenFlap Valve Resets Try LaterAir Flow Too LowMemos Internal FaultNo Error Stored Writing toGas Supply Pressure Combustion Analysis ProcedureGas Valve Adjustment Or ObstructionModels 1.3 Gas valve adjustment procedureModel
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